Textron Klauke EK 60/19-L, Инструкция по эксплуатации

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2
Instruction Manual
GB
3.2 Brief description of the important
features of the unit
The hydraulic unit incorporates an automatic retrac-
tion which returns the piston into its starting position
when the maximum operating pressure is reached.
A manual retraction allows the user to return the pis-
ton into the starting position in case having selected
the wrong cable.
The unit is equipped with a special brake which
stops the forward motion of the piston/dies when
the trigger is released.
The unit is equipped with a double piston pump
which is characterised by a rapid approach of the
dies towards the connector and a slow crimping
motion.
The crimping head can be smoothly turned by 350°
around the longitudinal axis in order to gain better
access to tight corners and other dif
fi cult working
areas.
The tool is equipped with a microprocessor which
shuts off the motor automatically after the crimp is
completed, indicates service intervals and low bat-
tery charges and performs internal checks sending
out acoustical and optical warning signals in case of
a detected fault.
The new tools feature an integrated pressure sen-
sor which automatically identi
fi es the achieved crim-
ping force during every crimping operation. If a de-
viation from the set operation pressure is identi
fi ed,
an acoustic signal sounds and a red display fl ashes
(tab. 1).
A white LED illuminates the working space after ac-
tivating the trigger. It automatically switches off 10
sec. after releasing the trigger. This feature can be
deactivated (see page V)
Through an optional USB adapter a report can be
generated at the end of a working session at a PC
documenting the proper function of the tool.
The compact ergonomically formed design consists
of 2 components. The grip area is rubber coated
and therefore slip resistent. The housing design is
optimized in respect of the center of gravity which
improves the handling and supports fatique-proof
working.
All tool functions can be controlled by
one
trigger.
This results in an easy handling and a better grip
compared to a two button operation.
Li-Ion batteries do neither have a memory effect nor
self discharge. Even after long periods of non ope-
ration the tool is always ready to operate. In addition
we see a lower power weight ratio with 50% more
capacity and shorter charging cycles compared to
NiMH batteries.
The oil used in our tool is particularly environmen-
tally friendly and and has been rewarded „
The Blue
Angel
“. The oil is also suitable for low temperatures
and has excellent lubrication characteristics.
2K
3.3 Description of the tool indication
See Tab. 1.
Prior to operating the unit the charging level of the battery
(pic. 1.2) should have been tested. A low charging level
can be detected by the
fl ashing of the LED (pic. 1.1) for
20 s at the end of a crimping cycle.
4. Remarks in respect of the
determined use
Before starting any work on electrical appliances it must
be safeguarded that there are no live parts in the immedi-
ate assembly area of the user. If this not possible special
precaution measures (see EN 50110-1) for working near
live parts must be provided.
Keep your working area clean and tidy. Do not use this
tool when you are tired, on drugs, had alcohol or if you
are medicated.
4.1 Operation of the unit
Cycle: see pictures in front
First you have to select the right dies for the intended ap-
plication (see table 3).
Tab. 3
Crimping
range
mm² Crimping dies Marking Surface
of the
dies crim-
ping
width
outside Pro fi le
6-185 TCL and C
DIN 46235
DIN 46267 CU, QS,
DIN 46235 code chrome
plated 5 mm
16-300 Aluminium
CL und C AL, QS code blue
zinc 7 mm
25-185 Aluminium
C. Aldrey AL, QS code blue
zinc 7 mm
25/4-
120/20 Full tension C.
DIN 48085 T3 AL, QS code blue
zinc 7 mm
St, QS code black 5 mm
25-300sm
35-300se Prerounding
dies RU; QS,
sm;
QS,sm -- chrome
plated --
6-70 H-clamps C, QS -- chrome
plated 5 mm
2x50-
2x70 double com-
pression CL DP, QS QS chrome
plated 5 mm
10-50 Oval com-
pression joints Cu or Al,
QS QS chrome
plated 5 mm
Abbreviations: TCL-Tubular cable lugs, C-Connectors,
WF-Wire Ferrules, QS-Cross-section
Attention
Don’t operate the tool without dies.
Attention
The crimping process can be interrupted at any
moment by releasing the trigger.
4.2 Explanation of the application range
The tool has a large number of various dies available to
crimp Klauke connecting material (Table 3).
Attention
Do only crimp those connecting materials men-
tioned in Table 3.
If different conducting materials have to be crimped, ple-
ase contact the manufacturer.
HE.13405 © 12/2009
EK 60/19-L