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EK622PLU Battery-powered Crimping Tool

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Die Selection

Crimps made on copper cable with Greenlee KC22-type dies and the copper connectors listed here are

cUL and UL classified.
Crimps made on copper or aluminum cable with Greenlee KA22-type dies and the dual-rated aluminum connectors

listed here are cUL and UL classified.
Refer to “Connector Selection” for brand names and model numbers of appropriate lugs as well as crimping

instructions.
W-type or X-type dies can be used to crimp 8 AWG to 500 kcmil copper and 8 AWG to 4/0 AWG aluminum.

95R7

Dies for Dual-rated Aluminum Connectors

Catalog Number

UPC Number

Cable Size

KA22-8

06744

8 AWG

KA22-6

06745

6 AWG

KA22-4

06746

4 AWG

KA22-2

06747

2 AWG

KA22-1

06749

1 AWG

KA22-1/0

06750

1/0 AWG

KA22-2/0

06751

2/0 AWG

KA22-3/0

06752

3/0 AWG

KA22-4/0

06753

4/0 AWG

KA22-250

06754

250 kcmil

KA22-300

06755

300 kcmil

KA22-350

06756

350 kcmil

Dies for Copper Connectors

Catalog Number

UPC Number

Cable Size

Color Code

KC22-8

03079

8 AWG

Red

KC22-6

03080

6 AWG

Blue

KC22-4

03081

4 AWG

Gray

KC22-2

03082

2 AWG

Brown

KC22-1

03083

1 AWG

Green

KC22-1/0

03084

1/0 AWG

Pink

KC22-2/0

03085

2/0 AWG

Black

KC22-3/0

03086

3/0 AWG

Orange

KC22-4/0

03087

4/0 AWG

Purple

KC22-250

03088

250 kcmil

Yellow

KC22-300

03089

300 kcmil

White

KC22-350

03090

350 kcmil

Red

KC22-400

03091

400 kcmil

Blue

KC22-500

03092

500 kcmil

Brown

KC22-600

03093

600 kcmil

Green

Connector Selection

Tool Range:

Copper — 8 AWG to 600 kcmil; Dual-rated Aluminum — 8 AWG to 350 kcmil

When used with KC22-type dies, this tool is cUL and UL classified for use with the following connector brands:

Connector

Type

Barrel

Type

Anderson Blackburn

Burndy

Ilsco

Panduit

T&B

Penn-

Union

No. of

Crimps*

Copper

Splice

Short

VHSS

CSP

YS-L

SCSS/SCS

54504-54520

BCU

Long

VHS

CTL

SCL/SCH

54804-54820

BBCU

Copper

Lugs

Short

VHCS

CTL-2/CTL

YA-2LN/YA-L/YA-2L

YA/YA-L-TC/YA-L-2TC

CSW

CRA/CRB

LCAS/LCA

LCD

54104-54120

54204-54218

BLU

Long

VHCL

CTL-L/LCN

YA-2N

CLN/CLW

CRA-L/CRB-L

CRA-2L/CRB-2L

LCB/LCC

54930BE-54920BE

54850BE-54878BE

BBLU

When used with KA22-type dies, this tool is cUL and UL classified for use with the following connector brands:

Connector Type

Barrel Type

Anderson

Blackburn

Burndy

Ilsco

Panduit

T&B

Penn-

Union

No. of

Crimps*

Dual-rated

Aluminum Splice

—

VACS

ASP

YS-A

SA**

60501-60565

PIK

Dual-rated

Aluminum Lugs

—

VACL

ATL

YA-A

YA-ATN

ACL/ACN

2ACL/2ACN

LAA/LAB**

60101-60166

60230-60267

BLUA

C  —  8 to 2 AWG:  2 crimps
    1 to 3/0 AWG:  3 crimps
    4/0 AWG to 350 kcmil:  4 crimps

B  —  8 to 1/0 AWG:  2 crimps
    2/0 to 3/0 AWG:  3 crimps
    4/0 AWG to 600 kcmil:  4 crimps

A — 8 to 1/0 AWG: 1 crimp
2/0 AWG to 600 kcmil: 2 crimps

** 6 AWG to 350 kcmil

* Use the number of crimps listed in the last column instead of the number provided with the connector:

Содержание Greenlee Utility GATOR EK622PLU

Страница 1: ...wered Crimping Tool 52066131 REV 1 2014 Greenlee Textron Inc 3 14 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com Serial Number ...

Страница 2: ...s intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee Utility tool EK622PLU Battery powered Crimping Tool Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Do not discard this product or throw away For recycling information go to www greenlee com All specificati...

Страница 3: ...sing this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pre...

Страница 4: ...rical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling Do not plac...

Страница 5: ... 50 C Crimping Capacities Maximum Cable Size Copper 600 kcmil Aluminum 350 kcmil Battery Charger Read the instructions supplied with the battery charger 1 W type Die Detents 2 Die Release Buttons 3 Locking Flange 4 Trigger 5 Battery 6 LED Work Light white 7 LED Indictor red 8 Retract Button 9 Housing 10 Lanyard Ring 52047087 120 VAC corded adapter 52047088 230 VAC corded adapter 52049189 18 V 3 Ah...

Страница 6: ...orough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work Light white This LED automatically turns on when the trigger is pulled It remains on for 10 seconds after the trigger is relea...

Страница 7: ...ction SIDE B First Compression SIDE A First Compression SIDE B Crimping Cable 1 Press the locking flange and open the crimping head 2 Insert the properly assembled connector into the crimping head 3 Close the crimping head 4 Pull the trigger to make the crimp 5 Hold the trigger down until the crimping tool achieves pressure relief and the ram retracts 6 The crimping tool returns automatically 7 Po...

Страница 8: ...il Yellow KC22 300 03089 300 kcmil White KC22 350 03090 350 kcmil Red KC22 400 03091 400 kcmil Blue KC22 500 03092 500 kcmil Brown KC22 600 03093 600 kcmil Green Connector Selection Tool Range Copper 8 AWG to 600 kcmil Dual rated Aluminum 8 AWG to 350 kcmil When used with KC22 type dies this tool is cUL and UL classified for use with the following connector brands Connector Type Barrel Type Anders...

Страница 9: ...horized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rotate no more than 360 If damage is detected send the tool to a Greenlee Utility Authorized Service Center for inspection After use 1 Use a damp cloth and mild detergent...

Страница 10: ...ds and then attempt to crimp If unsuccessful return tool to a Greenlee Utility Authorized Service Center Cold oil Pull trigger and hold retract button simultaneously to warm oil Store tool in warm area Dies stop during operation Oil level low Return tool to a Greenlee Utility Authorized Service Center Air in hydraulic system Pull trigger and hold retract button simultaneously Hold for approximatel...

Страница 11: ...EK622PLU Battery powered Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 11 ...

Страница 12: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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