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EK622PLU Battery-powered Crimping Tool

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

4

Pinch points:
•  Remove battery before changing 

dies, adapters, or jaws.

•  Keep hands away from the crimp-

ing tool head when crimping.

Failure to observe these warnings 

could result in severe injury or death.

Do not dispose of batteries in a fire. They will vent 

fumes and may explode.
Failure to observe this warning could result in severe 

injury from harmful fumes or burns from flying 

debris.

•  Inspect tool and dies before use. Replace any 

worn or  damaged parts. A damaged or improp-

erly  assembled tool can break and strike nearby 

personnel. 

•  Carrying strap is for carrying only, not to be used 

to hang or suspend tool. 

Failure to observe these warnings could result in 

severe injury or death.

•  Do not use this tool for continuous use. After 30 to 

40 cycles, allow the tool to cool for 15 minutes.

•  Do not secure this tool in a vise. This tool is 

designed for hand-held operation.

•  This tool may be used in damp or wet environ-

ments; however, air-drying is recommended before 

use if the tool becomes soaked. Damage may 

result when the tool is operated prior to thorough 

drying when electrical components are soaked.

•  Use this tool for the manufacturer’s intended 

purpose only.

Failure to observe these precautions may result in 

injury or property damage.

Do not allow anything to contact the battery 

terminals.
•  Do not immerse the batteries in liquid. Liquid may 

create a short circuit and damage the battery. 

If batteries are immersed, contact your service 

center for proper handling.

•  Do not place the battery into a pocket, tool pouch, 

or tool box with conductive objects. Conductive 

objects may create a short circuit and damage the 

battery.

•  Do not place a battery on moist ground or grass. 

Moisture may create a short circuit and damage 

the battery.

Failure to observe these precautions may result in 

injury or property damage.

•  Do not store the battery at more than 122 °F 

(50 °C) or less than –4 °F (–20 °C). Damage to the 

battery can result.

•  Do not use another manufacturer’s charger. Other 

manufacturers’ chargers may overcharge and 

damage the battery.

•  Do not attempt to open the battery. It contains no 

user-serviceable parts.

Failure to observe these precautions may result in 

injury or property damage.

Do not perform any service or maintenance other 

than as described in this manual. Injury or damage 

to the tool may result.
Failure to observe this precaution may result in injury 

and property damage.

Note:  Keep all decals clean and legible, and replace 

when necessary.

IMPORTANT SAFETY INFORMATION

Содержание Greenlee Utility GATOR EK622PLU

Страница 1: ...wered Crimping Tool 52066131 REV 1 2014 Greenlee Textron Inc 3 14 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com Serial Number ...

Страница 2: ...s intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee Utility tool EK622PLU Battery powered Crimping Tool Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Do not discard this product or throw away For recycling information go to www greenlee com All specificati...

Страница 3: ...sing this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pre...

Страница 4: ...rical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling Do not plac...

Страница 5: ... 50 C Crimping Capacities Maximum Cable Size Copper 600 kcmil Aluminum 350 kcmil Battery Charger Read the instructions supplied with the battery charger 1 W type Die Detents 2 Die Release Buttons 3 Locking Flange 4 Trigger 5 Battery 6 LED Work Light white 7 LED Indictor red 8 Retract Button 9 Housing 10 Lanyard Ring 52047087 120 VAC corded adapter 52047088 230 VAC corded adapter 52049189 18 V 3 Ah...

Страница 6: ...orough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work Light white This LED automatically turns on when the trigger is pulled It remains on for 10 seconds after the trigger is relea...

Страница 7: ...ction SIDE B First Compression SIDE A First Compression SIDE B Crimping Cable 1 Press the locking flange and open the crimping head 2 Insert the properly assembled connector into the crimping head 3 Close the crimping head 4 Pull the trigger to make the crimp 5 Hold the trigger down until the crimping tool achieves pressure relief and the ram retracts 6 The crimping tool returns automatically 7 Po...

Страница 8: ...il Yellow KC22 300 03089 300 kcmil White KC22 350 03090 350 kcmil Red KC22 400 03091 400 kcmil Blue KC22 500 03092 500 kcmil Brown KC22 600 03093 600 kcmil Green Connector Selection Tool Range Copper 8 AWG to 600 kcmil Dual rated Aluminum 8 AWG to 350 kcmil When used with KC22 type dies this tool is cUL and UL classified for use with the following connector brands Connector Type Barrel Type Anders...

Страница 9: ...horized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rotate no more than 360 If damage is detected send the tool to a Greenlee Utility Authorized Service Center for inspection After use 1 Use a damp cloth and mild detergent...

Страница 10: ...ds and then attempt to crimp If unsuccessful return tool to a Greenlee Utility Authorized Service Center Cold oil Pull trigger and hold retract button simultaneously to warm oil Store tool in warm area Dies stop during operation Oil level low Return tool to a Greenlee Utility Authorized Service Center Air in hydraulic system Pull trigger and hold retract button simultaneously Hold for approximatel...

Страница 11: ...EK622PLU Battery powered Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 11 ...

Страница 12: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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