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Puller-Tensioner Model:

 

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Содержание PT2450

Страница 1: ...I In ns st ta al ll la at ti io on n o op pe er ra at ti io on n a an nd d m ma ai in nt te en na an nc ce e H Ha an nd db bo oo ok k Puller Tensioner Model P PT T2 24 45 50 0...

Страница 2: ...os de seguridad la m quina se transporta sin aceite hidr ulico y sin combustible En el presente fasc culo encontrar n informaciones acerca de las caracter sticas y de las cantidades requeridas En caso...

Страница 3: ...PULLER TENSIONER Modell PT2450 Serial number Manufacturing year Working order USE AND MAINTENANCE INSTRUCTIONS...

Страница 4: ...RIPTIONS FOR THE OPERATOR CHARGED OF THE MACHINE MAINTENANCE 8 3 7 KNOWLEDGE AND CARE OF THE INSTRUCTION MANUAL 9 3 8 CONDITION OF USE 9 3 9 ACOUSTIC EMISSION 9 3 10 TEMPERATURE LIMITS FOR HYDRAULIC O...

Страница 5: ...7 6 1 4 TEMPORARY DISCONNECTION WITH ELECTRONIC CONNECTION 79 6 1 5 CONDITIONS OF ALARM WITH CONNECTED MACHINES 80 7 SAFETY CONDITIONS 81 7 1 SAFETY DEVICES 81 7 3 PERIODIC OPERATIONS 83 7 4 RESIDUAL...

Страница 6: ...eneral education and acumen that can reasonably be expected from such operators Although the book provides information to operate correctly and also shows the residual risks of the operations this doc...

Страница 7: ...symbol next to the present style and refer to actions or operations prohibited operator which can lead to dangerous situations for the exposed person ATTENTION The information characterized by the sym...

Страница 8: ...rushing ARTS Crushing by moving parts Suspended loads MANUAL READING Information marked with the symbol by side and this style refers to the obligation for the operator to read this manual or the manu...

Страница 9: ...omatic lever winder rear stabilizer front hydraulic control jack and attacks and for the anchorage to the ground The case comes in a rigid axle for towing at 30 km h and of a handbrake hand wheel The...

Страница 10: ...the rest of the world The main features of the engine are Diesel engine model Volvo TAD570VE TIER 4F Stage 4 USA EURO regulation or TIER 3 STAGE 3A extra USA EURO regulation Displacement 5 liters Aspi...

Страница 11: ...nstruction manual or indicated on the machine f The working area of the operator has to be cleaned from possible oil or liquids wastes and free of materials or equipment that may be considered as on o...

Страница 12: ...given to another user i The instruction manual must be kept in a sheltered and dry place ATTENTION Present manual belongs exclusively to the manufacturer The reproduction event partial of the text is...

Страница 13: ...pment ATTENTION is not allowed to install on board radio equipment These could create electronic equipment malfunctions putting the personnel at serious risk 3 12 RESPONSIBILITY The use of the machine...

Страница 14: ...regulatory framework 2006 42 CE Norm referring to the laws of the machines 2014 30 UE Norm referring to the laws of the electromagnetic compatibility If the machine is commercialized outside the C E...

Страница 15: ...mpared to the mass to be lifted and have to be connected to the proper elements foreseen on the machine For lifting of individual units refer to the corresponding table During machine lifting operatio...

Страница 16: ...rews cardboard and or paper polyethylene extensible film adhesive tape 4 3 UNPACKING When receiving the machine verify the integrity of the package advise immediately the manufacturer and the person i...

Страница 17: ...rifying if the ground grants the foreseen stability support and anchoring The machine has to be placed in a distance from the first pylon or trestle for the rope passage or conductor included between...

Страница 18: ...he operations in order to check the carried out anchoring and the machine settling It is better to have the rear anchoring slightly released so that the machine can freely settle f put the anchoring r...

Страница 19: ...e display The correct operation of the emergency buttons and of the safety devices The close examination of these provisions the instructions in the user s manual and take perfectly aware of the safet...

Страница 20: ...h a control panel on the electric box and a radio remote control to handle the stringing operation The location and meaning of the elements placed on the control panel are described in the enclosed ta...

Страница 21: ...achine Control Joystick Pull Force Control Reel Winder Control for manual use Emergency Push Button Start Remote control Remote control Battery Reel Winder Control Connection Remote control Rope clamp...

Страница 22: ...Led 5 ROPE CLAMP CIRCUITE 2 CLOSE Led 6 NEGATIVE BRAKE BULL WHEEL CIRCUITE 2 OPEN Led 7 NEGATIVE BRAKE REEL ELEVATOR CIRCUITE 2 OPEN Led 8 OPERATING MODE PULLER TENSIONER REVERSE FROM THAT SET CIRCUIT...

Страница 23: ...force value set on circuit 2 Pull real control and machine reel elevator pressure This page allows the operator to check the real pull value on the machine and set the desired pull back pressure on th...

Страница 24: ...ped with a bar for signaling an alarm or various machine functions P1 WORKING MACHINE CONFIGURATION PULLER OR TENSIONER CIRCUIT 1 P2 WORKING MACHINE CONFIGURATION PULLER OR TENSIONER CIRCUIT 2 P3 MACH...

Страница 25: ...l and on the display control panel Remote control CONNECTED Remote control DICONNECTED Remote control OFF In the follow step it is described the procedure to connect the radio remote control on the ma...

Страница 26: ...9 2 Turn On the radio remote control Rotate the switch to ON position 3 Push the green button on the radio remote control Green button to connect on the machine 4 Check the status of the remote contro...

Страница 27: ...iliary cable connect to the transmitter unit MANUAL READING For further analysis about AUTEC remote control allow on the PT2450 read carefully the reference manual The operator also can check the stat...

Страница 28: ...wheel will continue to move but there will be an audible alarm indicating that the machine is not connected To re connect the remote control follow the instructions in previous points On the radio co...

Страница 29: ...power is turned on the following main working screen opens which contains all the elements for controlling the machine and monitoring it in real time To access the machine functions menus simply press...

Страница 30: ...igurations Puller scale from 0 to 50 kN Circuit 1 o Circuit 2 and scale from 0 to 100 KN Circuit connected Tensioner scale from 0 to 50 kN Circuit 1 o Circuit 2 and scale from 0 to 100 KN Circuit conn...

Страница 31: ...configuration CIRCUIT 1 CIRCUIT 2 Machine in TENSIONER configuration CIRCUIT 1 CIRCUIT 2 Machine in PULLER configuration CIRCUIT 1 or CIRCUIT 2 Machine in TENSIONER configuration CIRCUIT 1 or CIRCUIT...

Страница 32: ...PULLER BUT IR WORKS AS A TENSIONER only with bull wheels rotation speed 0 MACHINE IN TENSIONER CONFIGURATION MACHINE SET AS TENSIONER BUT IR WORKS AS A PULLER only with bull wheels rotation speed 0 RO...

Страница 33: ...l to be displayed MACHINE TENSIONER or MACHINE PULLER push the button to change the type of scale Depending on the chosen configuration the virtual dynamometer will automatically scale the pull consis...

Страница 34: ...he operator push this button the icon will change If the button is active it will start to be blinking and it will active the configuration Reel elevator circuit MANUAL mode Reel elevator circuit MANU...

Страница 35: ...d off Red Problem Green Switched on Engine alarm Black Turned off Yellow Alarm to engine see dedicated page Engine alarm Black Turned off Yellow Alarm to engine see dedicated page Machine and or Engin...

Страница 36: ...menu On the right side of the main work screen lists the available machine menu PULL RECORDER Menu identified with the symbol MACHINE SERVICES Menu identified with the symbol MACHINE SETTING Menu ide...

Страница 37: ...in a second time with the external printer The ACK button allow to see the recording data Save the recording in PDF format Setting the parameter between the men Printer setting Printer setting button...

Страница 38: ...onnected to the machine and the REC button is pressed it is possible to have an instantaneous recording of the recording about circuit 1 BW2 If the printer is connected to the machine and the REC butt...

Страница 39: ...n the point Type of real time Log the REC button will have different function With Type of real time Log OFF Pressing the REC button to start the recording of the main parameters of stringing registra...

Страница 40: ...tringing operations In the recorded files are displayed the strung meters the efective pull and the conductor stringing speed The operator can also view recording date operator name project name condu...

Страница 41: ...l through the options available to the machine and allows control through the functions shown in the left column By the symbol you can scroll through the available menu Submen Reel winder Control Subm...

Страница 42: ...450 050 00 GB Date 28 07 2018 Author AT Page 39 of 89 Submen Rope clamp Control Rope clamp opening Circuit 1 Rope clamp closing Circuit 1 Sub menu EXIT Rope clamp opening Circuit 2 Rope clamp closing...

Страница 43: ...HYDRAULIC PULLER TENSIONER PT2450 Manual MI PT2450 050 00 GB Date 28 07 2018 Author AT Page 40 of 89 Submen Control Rear plug Lift Machine Lower Machine CONTROL REAR PLUG...

Страница 44: ...tings of the machine control panel Machine work configuration Submen Type of oil and circuit pressure control 1 Choosing the Oil Type from AVG22 to AVG100 2 Hydraulic oil temperature 3 Pressure at the...

Страница 45: ...s of measure 4 Setting temperature units of measure 5 Data settings 6 Hour settings 7 Saving time and date set 8 Button to scroll through the different menus the selected date it will be underline 9 B...

Страница 46: ...in mode a and b This button allows to activate deactivate the following working configurations of the machine with the visualization in the central part of the menu of the active configuration Machine...

Страница 47: ...his button is only displayed with disconnected or emergency radio control 3 Button to active electronic syncronize between Circuit 1 and Circuit 2 The icon of this button is only displayed with discon...

Страница 48: ...rking properly PIN output or input in card NOT managed PIN output or input enabled and not working Hardware problem detected PIN output or input NOT enables Hardware problem detected PIN output or inp...

Страница 49: ...and 256 Malfunction Machine pull setting potentiometer If the operator rotates the potentiometer it s possible to have displays values between 128 and 256 Regular Operation displays values different f...

Страница 50: ...an enable or disable the radio control and or on screen controls Radio remote control connection With this button you can connect your radio controlled exclude commands activated screen 7 1 Push the b...

Страница 51: ...ls rotation speed stopped machine ATTENTION Taking command from the screen to the radio control the stringing parameters are not transferred The machine is reset by taking the parameters set on the ra...

Страница 52: ...e in the circuit reel elevators circuit 1 4 Increase the pressure in the circuit reel elevators circuit 2 5 Decrease the pressure in the circuit reel elevators circuit 2 This will make it possible 1 C...

Страница 53: ...Recover circuit with bull wheels circuit 1 bull wheels virtual joystick 4 Release circuit with bull wheels circuit 2 bull wheels virtual joystick 5 Recover circuit with bull wheels circuit 2 bull whee...

Страница 54: ...the machine when the set time is reset when the control panel is switched on the maintenance warning will be displayed SPN engine available list It allows you to view the complete list of the diesel e...

Страница 55: ...shown at the bottom right of the screen main work The ALARMS menu consists of four sub menus each of which is indicated by the symbol shown on the screen right column you can select each of the sub me...

Страница 56: ...lighted by a code SPN and the IMF description of the same while in the right column of the list is given the start time and end error signaling ATTENTION The machine alarm history will be erased every...

Страница 57: ...reported by the diesel engine of the machine Each error is highlighted by the IMF SPN code and description of the same and in the right of the column shows the start and end of an error message INFOR...

Страница 58: ...l of the machine tab 3 In the 7 screen of the remote control you see the loading and setting of the list of controlled parameters for the maintenance of the machine The screen shown here to the side a...

Страница 59: ...want to use a FINE scaling 0 to 17 KN ATTENTION Never change the position of the shift lever without first discharging the line pull in order to avoid the loss of the rope conductor h Choose machine u...

Страница 60: ...ting kit consisting of two pipes Each of these pipes has to be connected to the proper rapid coupler making care to connect them properly otherwise the installation will not work Connect the hoses of...

Страница 61: ...adio control button to move the reel elevator This button allows the operator to rotate the gantry holding closed the negative brake circuit of the bull wheels on screen button to move only the bull w...

Страница 62: ...eter placed on the remote control By turning the potentiometer the red notch on virtual dynamometer will move to the desired value Simultaneously it will display the same value on the remote control s...

Страница 63: ...starts independently following the movements of the machine antagonist ATTENTION if the blue arrow reaches the red mark if the machine working like a PULLER the machine stops automatically f To stop t...

Страница 64: ...allows you to automatically align the speeds of both circuits so that you can have the conductor or ropes at the same height during the stringing operations To active the electronic connection and use...

Страница 65: ...tive Move Circuits 1 2 4 To use the machine in electronic connection follow the same steps as in chapter 5 9 Manual Synchronization When the electronic connection is active but no synchronization is i...

Страница 66: ...f you are operating through the controls placed on the panel then without the radio remote control connected to the machine see chapter 5 5 2 4 the buttons for activating the electronic connection and...

Страница 67: ...ction it is mandatory to insert the mechanical connection pin into the bull wheel to mechanically connect the two independent circuits To active the hydraulic and mechanical connection and use the mac...

Страница 68: ...mandi Circuito 2 Pos 1 e 8 Recovery Release Inactive Active Move Circuits 1 2 Pos 3 e 10 Pulling setting potentiometer Inactive Active Move Circuits 1 2 Pos 4 e 9 Pressure control on reel winder Activ...

Страница 69: ...fety brake verify the condition of the brake discs see paragraph 5 5 2 4 f It is strictly forbidden to wind on the bull wheels ropes and or conductors with a lower diameter in succession of ropes and...

Страница 70: ...be connected through a special connecting cable the un used plugs on the first and on the last machine right and left must always be closed with the related caps To grant the continuous connection of...

Страница 71: ...hen machines are connected the machine with the highest reference number is the MASTER machine while the lower number machines are all SLAVE machines Through the MASTER machine it is possible to move...

Страница 72: ...ine GREY connection cable machine NOT connected GREEM connection cable machine CONNECTED xxxxx machine serial number Carry out the following procedure on the panel of each machine in the order indicat...

Страница 73: ...ou will have the following screen configuration b MACHINE electronic connection Once the machine number has been defined on the control panel of each machine it is necessary to connect the machines to...

Страница 74: ...nnect the nearby in machine N 3 SLAVE b 3 On the panel of the machine N 3 SLAVE push the relative button to connect the nearby in machine N 4 SLAVE Is not necessary to make the above procedure for the...

Страница 75: ...can be moved simultaneously using the radio control of the MASTER machine or in the case of disconnected or emergency radio control they can be moved from the control panel again of the MASTER machine...

Страница 76: ...ve Joystick Pull adjusting control with relative potentiometer Rope clamp selector with relative switch Active de active electronic synchronize with relative switch see Cap 6 1 3 While the following c...

Страница 77: ...anual MI PT2450 050 00 GB Date 28 07 2018 Author AT Page 74 of 89 Depending on the working configuration of the individual machines see chapter 5 5 2 3 the following commands can be executed J1S Switc...

Страница 78: ...d with machine in TENSIONER configuration it s possible to control the force value with the machine in PULLER configuration it s possible to control the speed recover MACHINE IN INDIPENDENT CIRCUIT CO...

Страница 79: ...s the following commands can be use Active the synchronizer with the relative switch on the radio remote control on the MASTER machine temporarily interrupt the radio control of the SLAVE or MASTER ma...

Страница 80: ...icon will appear in all the machine functions menu of the connected machines When electronic connection is active but automatic electronic synchronization OFF switch sync is disabled manual adjustmen...

Страница 81: ...possible to make a small adjustment on the recovery speed of the single circuit depending on the value set on the master In this way the operator can manually adjust the height of the wire or wire ac...

Страница 82: ...button located on the side of each radio control Holding this button the operator can disconnect the single radio control temporarily resuming all the controls on the single machine WARNING Press and...

Страница 83: ...To restore the operation of the machines proceed as follows depending on the cause that generated the alarm STOP IN EMERGENCY 1 Resolve the cause of the emergency 2 Position the joystick of the radio...

Страница 84: ...ER it is absolutely forbidden the use of the machine without protecting timing cases or with damaged disconnected safety devices ATTENTION after a serious emergency use of the negative safety brake ch...

Страница 85: ...FF In case this indication appears see the alarm list in the dedicated menu THE MACHINE TURNS OFF ATTENTION In the event of Warning and Alarm see alarm list attached to the book itself ATTENTION use t...

Страница 86: ...to min the risks the operator has to avoid any possible contact with the machine rotating units except for the control devices follow the anchoring indications described in the present manual respect...

Страница 87: ...ids fuels and cooling liquids because injurious to health and potentially lethal 8 3 TYRES INFLATION PRESSURE Tires inflation pressure has to be 7 bars ATTENTION the non respect of tyres inflation pre...

Страница 88: ...he circuit s components enters along with the oil if possible filter the oil with a 10 m filter d Replace the filter cartridge table 5 pos 2 after 500 working hours and thereafter every 1500 hours or...

Страница 89: ...the one in charge of maintenance besides wearing all the protection devices already shown in this manual must also wear a device for protecting respiratory organs 8 9 GREASING Grease 2 3 times per da...

Страница 90: ...tor CN Hydraulic circuit Hydraulic oil CL ST1 ST Filter VF ST1 ST Reduction gear Oil CL ST1 ST Negative brake Disc Bull wheels greasing circuit Gears GR Front plow Cylinder GR Reel winder Chain transm...

Страница 91: ...prevent the gaskets drying We recommend stocking the machine under a roof do not cover the machine with pieces of cloth and or plastic materials that cause an excessive increase of the temperature and...

Страница 92: ...RAULIC PULLER TENSIONER PT2450 Manual MI PT2450 050 00 GB Date 28 07 2018 Author AT Page 89 of 89 10 ENCLOSED DOCUMENTS 10 1 TABLES 10 2 SYTEMS 10 3 OTHER DOCUMENTS Manual for engine use and maintenan...

Страница 93: ...MOD PT2450 TABLES 24050 Grassobbio Bg via Zanica 17 O 24060 Endine Gaiano Bg via Pertegalli Tel 0039 035 4232911 Tel 0039 035 825024 Fax 0039 035 4522445 Fax 0039 035 826375 E mail info tesmec it E ma...

Страница 94: ...HYDRAULIC PULLER TENSIONER PT2450 Table MI PT2450 050 00 IT Data 06 08 2018 Autor AM Page 1 di 11 Table 1 Rope charging Machine with indipendent Bull wheel 50 KN and 50 KN...

Страница 95: ...HYDRAULIC PULLER TENSIONER PT2450 Table MI PT2450 050 00 IT Data 06 08 2018 Autor AM Page 2 di 11 Machine with mechanical and hydraulic connection 100 kN...

Страница 96: ...utor AM Page 3 di 11 Table 2 Bull wheels Lateral View 1 Front plough 2 Roller for reel elevator rope passing 3 Front wheel 4 Hydraulic rope clamp 5 Rear stabilizers 6 Bull wheels 7 Machine lifting poi...

Страница 97: ...11 Tavola 3 Power Unit Lateral View 1 Diesel engine 2 Bull wheels gearbox 3 Hydraulic oil tank 4 Control panel 5 Rear stabilizers 6 Manual parking brake 7 Tires 8 Sound absorbing cover panel 9 Anchor...

Страница 98: ...HYDRAULIC PULLER TENSIONER PT2450 Table MI PT2450 050 00 IT Data 06 08 2018 Autor AM Page 5 di 11 Table 4 Diesel engine area 2 1 3 5 6 8 10 11 12 12 13 14 9...

Страница 99: ...e 6 di 11 7 1 Machine battery removal 2 12V Battery 3 SCR exhaust muffler 4 Alternator 5 Air radiator diesel engine water 6 Coolant filling cap 7 Suction pipe 8 Air filter 9 Filter 10 Gasoil filter 11...

Страница 100: ...450 050 00 IT Data 06 08 2018 Autor AM Page 7 di 11 Table 5 Hydraulic System Area 1 Hydraulic engine Negative brake Main circuit gearbox 2 Hydraulic oil filter 3 Hydraulic oil load cap 4 Hydraulic oil...

Страница 101: ...06 08 2018 Autor AM Page 8 di 11 Table 6 Hydraulic Gearbox 1 Hydraulic engine 2 Negative brake 3 Reduction gear 4 Shift lever fine stringing 5 Gearbox oil level 6 Gearbox oil filling cap 7 Negative b...

Страница 102: ...le 7 External Drum Elevator Connections 1 Hydraulic oil to hydraulic head delivery circuit 1 2 Drainage circuit 1 3 Hydraulic oil to hydraulic head return circuit 1 4 Hydraulic oil to hydraulic head d...

Страница 103: ...achine Control Panel 1 Control panel with 7 touch multifunction display 2 Machine Ignition key 3 Power button diesel engine 4 Emergency button 5 External printer connection 6 USB input 7 Radio control...

Страница 104: ...elease recovery circuit 2 9 Pull force control circuit 2 10 Reel winder control pressure circuit 2 11 12 Rope clamp switch circuit 2 13 Reel elevator rotation button circuit 2 14 Active inactive elect...

Страница 105: ...2450 ENCLOSED DOCUMENTS 24050 Grassobbio Bg via Zanica 17 O 24060 Endine Gaiano Bg via Pertegalli Tel 0039 035 4232911 Tel 0039 035 825024 Fax 0039 035 4522445 Fax 0039 035 826375 E mail info tesmec i...

Страница 106: ...quina equipo utilizaci n mantenimiento repuestos citar siempre Modelo N mero de serie Orden de compra A o de fabricaci n que se hallan en la tarjeta de identificaci n de la m quina Este manual no desc...

Страница 107: ...RENOLIN MR 20 RENEP COMPOUND 104 RENEP COMPOUND 108 GULF HARMONY 22 AW HARMONY 32 AW HARMONY 46 AW HARMONY 68 AW EP LUBRICANT HD 150 EP LUBRICANT HD 220 EP LUBRICANT HD 320 CROWN EP 2 IP HYDRUS OIL 22...

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Страница 109: ...N DATE SHEET TOTAL SHEET DATE VERIFIED APPROVED DRAFTSMAN SIGNATURE WORKING ORDER CUSTOMER EQUIPMENT TESMEC UT EGPSchemiElettrici TESMEC PLOT TESATURA S01 LOG PROD AFB 621 050 S01 00167 RILEVATO 22 06...

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Страница 136: ...XPE 1 X 24G X 0V 2 X 12G 1 XF 12 13 X 4 3 XC 5 X 5 2 XR 4 X 0V 7 XT 4 XM 2 X1 1 X2 55 57...

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Страница 147: ...237 Connected Machinery Are Not The Same Model ID520238 Alarm From Machine Connected ID520239 Connection With Machine ID 1 Fault ID520240 Connection With Machine ID 2 Fault ID520241 Connection With Ma...

Страница 148: ...Stringing Mode Connected Bull Wheel Not Ready ID520311 BW1 Stringing Mode Rotation Valve Regulation Fault To Unlock Brake ID520312 BW1 Stringing Mode One Proportional Valve Not Zero Value ID520313 BW...

Страница 149: ...S2 Engine Motor Can Comunication Fault ID520485 S2 Engine Motor Battery Not In Charge ID520486 S2 Card S2 Can Comunication Fault ID520487 S2 Card S3 Can Comunication Fault ID520488 S2 Card S4 Can Comu...

Страница 150: ...rdant ID520530 BW2 StringingMode StandAloneCV In Use ID520531 BW2 Stringing Mode ReelWinder Pressure Value Not Correct ID520532 BW2 ReelWinder Pull Value Too Low ID520533 BW2 Stringing Mode ReelWinder...

Страница 151: ...in 149 BWRotation Pull Trasducer Output Motor BW1 ID520641 S1 Pin 150 Fuel Level Sensor ID520642 S1 Pin 151 ID520643 S1 Pin 152 Boost Pump Pressure Pull Trasducer BW1 ID520644 S1 Pin 253 Oil Radiator...

Страница 152: ...ID520687 S1 Pin 103 Radiator Oil Drain Valve ID520688 S1 Pin 103 Back Side Stabilizer Machine Rise Valve ID520689 S1 Pin 104 Back Side Stabilizer Machine Down Valve ID520710 S2 Pin 103 Back BW2 Side S...

Страница 153: ...der BW2 ID520757 S2 Pin 275 RW Speed Sensor BW2 ID520758 S2 Pin 132 Hydraulic differential n 1 ID520759 S2 Pin 141 Hydraulic differential n 2 ID520760 S2 Pin 143 Hydraulic differential n 3 ID520761 S2...

Страница 154: ...cer ID520831 S1 Pin 140 Boost Pump Pressure BW1 Pull Trasducer ID520832 S1 Pin 141 Engine Diesel Start Realy ID520833 S1 Pin 142 FreeWheel Engage Disengage Valve ID520834 S1 Pin 143 Stabilizer 1 Down...

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