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PULLER-TENSIONER

Model: AFS404

Manual:

MI-AFS404-609-01-GB

Date:

15.03.2016

Author:

Page:

4.5

ELECTRONIC MULTI-FUNCTIONS DISPLAY PAGES

The electronic multifunction display shows 4 working pages:

1. METER COUNTER & SPEED PAGE

diesel engine r.p.m

Water cooling

temperature

speed of conductor

string meters of conductor

This page shows the diesel engine rpm, cooling liquid
temperature, speed of conductor and the meter
counter

2. DIESEL ENGINE PAGE

diesel engine rpm

hydraulic oil temperature

diesel engine fuel level

diesel engine oil pressure

alarm or engine fails

This page shows the rpm of the diesel engine, diesel
engine oil pressure, diesel engine fuel level and water
cooling temperature.

Содержание AFS404

Страница 1: ...la at t m m H Ha an P Pu ul ll le er r T Te en ns si i t ti io on n o op pe er ra at ti io on n a an nd d m ma ai in nt te en na an nc ce e an nd db bo oo ok k i io on ne er r M Mo od de el l A AF FS...

Страница 2: ...os de seguridad la m quina se transporta sin aceite hidr ulico y sin combustible En el presente fasc culo encontrar n informaciones acerca de las caracter sticas y de las cantidades requeridas En caso...

Страница 3: ...PULLER TENSIONER Model AFS404 PULLER TENSIONER Model AFS404 Serial number Manufacturing year Working order USE AND MAINTENANCE INSTRUCTIONS...

Страница 4: ...E 11 4 1 PRESCRIPTIONS FOR THE OPERATOR 11 4 2 CONTROLS 11 4 3 PRELIMINARY OPERATIONS 11 4 4 MACHINE SET UP 12 4 5 ELECTRONIC MULTI FUNCTIONS DISPLAY PAGES 13 4 6 STARTING OF THE MACHINE 16 4 7 PULL C...

Страница 5: ...CAN BUS DIS CONNECTION BETWEEN THE MACHINES 28 5 7 5 ROPE CLAMP POSITION 28 5 7 6 GEAR BOX LOW PULL POSITION 28 5 7 7 CONNECTION MACHINE SELECTOR 28 5 7 8 COMPONENT FAULT 28 6 SAFETY CONDITIONS 29 6 1...

Страница 6: ...that allows the machine to automatically work in PULLER or in TENSIONER mode The power transmission to the large groove bull wheels is transmitted through a closed hydraulic circuit with a variable de...

Страница 7: ...s and required quantities are listed in the present manual e For any doubt concerning use functioning maintenance or everything else contact the After sales Service of the manufacturer 2 8 GENERAL PRE...

Страница 8: ...resent manual or following technical indications written by the manufacturer The non respect of the prescribed restrains relieves the manufacturer from any responsibility causing also the loss of warr...

Страница 9: ...ositioned and anchored in a proper way c in areas with brushwood or other materials presence that can be easily set on fire d in closed unventilated sites or however not sufficiently airy tunnel or si...

Страница 10: ...this case the operator becomes the manufacturer with relevant obligations and responsibilities both civil and penal b for the use of not original spare parts c or bad maintenance d for the use with d...

Страница 11: ...nailed wedges and or metal brackets and or tie rods Transport by sea in wooden cases or container The machine comes without all the liquids that can be set on fire metal parts are protected with water...

Страница 12: ...nobody must stay in the machine itself ATTENTION dangerous situations during towing if the tyres inflation pressure and the speed limit are not respected may happen When transporting on truck or trail...

Страница 13: ...ly the plough table 1 pos 5 operating on the lever table 3 pos 29 NOTE during this operation the diesel engine has to be always started up c anchor the machine to the ground by means of 2 stakes with...

Страница 14: ...PERATIONS a Load the conductors or the cables on the bull wheels as shown on tables 2 and 4 positioning the entering guide rope rollers table 2 and 4 in the proper position ATTENTION do not use excess...

Страница 15: ...nition key table 3 pos 3 in 1 position b wait up to the multifunction display switch on table 3 pos 1 c on the display press d on the screen page MACHINE ID set the number 1 by using the up or down ke...

Страница 16: ...m Water cooling temperature speed of conductor string meters of conductor This page shows the diesel engine rpm cooling liquid temperature speed of conductor and the meter counter 2 DIESEL ENGINE PAGE...

Страница 17: ...ension This page shows 4 Multifunction Bar Allows you to reset the counter and select the menu page Set Up Menu Meter counter reset button Diagnostic Menu Page Change 5 Set up Menu It allows to adjust...

Страница 18: ...n installed 6 Diagnostic Menu Displays the menu and the engine list alarms Displays active alarms DM1 from engine ECU if present Displays alarms DM2 saved by engine ECU if present Erase memory DM2 eng...

Страница 19: ...ep the lever table 3 pos 13 lowered The lever table 3 pos 13 must be lowered for a few seconds after the engine start up e Regulate the rpm with the accelerator table 3 pos 12 f Verify that the pressu...

Страница 20: ...her value than the one pre set with the PULL PROGRAMMING DEVICE to avoid the machine stop DANGER when using a machine as tensioner position the pull limiting device table 3 pos 1 on the maximum scale...

Страница 21: ...max value of 120 130 bars full reel Using the machine as tensioner the pressure of the hydraulic heads can be set at 60 70 bars NOTE the adjusting valve table 3 pos 10 regulates the pressure of the tw...

Страница 22: ...it doesn t occur especially at very low outside temperatures In this case see point e paragraph 4 4 and wait for the lights to turn off before making the bull wheels run 4 10 RELEASING THE ROPE The ro...

Страница 23: ...ic position leftwards Once stopped the preheating system and with functioning diesel engine if the operator wishes to heat the gas oil and hydraulic oil tanks it is possible to activate the liquid blo...

Страница 24: ...e programmed or the time display mode can be reached 4 13 8 RECALLING ERASING PRE SET TIMES OPTIONAL Repeatedly press the button until the desired memory location is displayed To erase the pre set tim...

Страница 25: ...able value otherwise the hydraulic oil could be heated and dangerous counter pulls may arise c In hot climates during the stoppages let running the Diesel engine with the radiator fan connected table...

Страница 26: ...ted machines starting from right to left looking at the machines from the back reel winder position The last machine positioned on the right is the master machine See table 10 as example The machines...

Страница 27: ...on is HIGH PULL in each machine optional 5 2 MACHINES SET UP Before the use of the machine must be set in connected mode to be assigned to each machine the correct ID number starting from left to righ...

Страница 28: ...winder e on the page BULL WHEELS PIN CONNECTION sett the option see point 4 4 depending on the configuration using the key up or down push the enter key to save the settings f set each machine in conn...

Страница 29: ...Reel winder working pressure Reset of meter counter Pull limiting device in the dynamometers Main front plough position 5 4 PULL CONTROL SETTING 5 4 1 PULL LIMITING DEVICE SETTING With the suitable pa...

Страница 30: ...some situation generate alarm condition with switch on of the alarm light on the main control panel of the machine where the alarm is generated 5 7 1 STRINGING LENGTH ERROR When the electronic speed s...

Страница 31: ...and green light switched on none of the ropes can moves on all the connected machines 5 7 6 GEAR BOX LOW PULL POSITION In case one of the gear boxes is in a low pull position electrical switch pressed...

Страница 32: ...necessary replace the brake discs before re using the machine 6 2 EMERGENCY STOP DEVICE The machine is equipped with an emergency stop device table 3 pos 2 that directly acts on the Diesel engine The...

Страница 33: ...eel and during rope conductor loading These operations have a large risk margin due to the use of mechanical parts to be moved To reduce to min the risks the operator has to know the directives for ac...

Страница 34: ...e has to be 5 bars ATTENTION the non respect of tyres inflation pressure causes dangerous situations during transport operations 7 4 SUGGESTED LUBRICANTS The manufacturer tests the machine with the fo...

Страница 35: ...e 3 pos 24 and 25 on the control panel If necessary replace the cartridges taking care of the following filtering grade intake filter table 2 pos 5 10 nominal values intake filter table 2 pos 6 90 nom...

Страница 36: ...BRICANTS table 7 10 OTHER PERIODIC OPERATIONS When cleaning the machine avoid direct jets of water or steam on the components of the electric system of the machine and on the control panel For the oth...

Страница 37: ...prevent the gaskets drying We recommend stocking the machine under a roof do not cover the machine with pieces of cloth and or plastic materials that cause an excessive increase of the temperature an...

Страница 38: ...8 1 Preheating kit optional TABLE 9 1 Machine connection optional TABLE 10 1 Kit of towing at max speed of 80km h optional Comparative table of suggested oils and greases 9 2 SYSTEMS A10 00003 Frame...

Страница 39: ...AFS404 TABLES 24050 Grassobbio Bg via Zanica 17 O 24060 Endine Gaiano Bg via Pertegalli Tel 0039 035 4232911 Tel 0039 035 825024 Telefax 0039 035 4522445 Telefax 0039 035 826375 E mail info tesmec it...

Страница 40: ...ear 3 Encoder 4 Fuel filling cap 5 Front plough 6 Towing eye 7 8 Hydraulic oil filling cap IP HYDRUS OIL 46 qty 140 lt 9 Hand wheel for parking brake 10 Rear stabiliser in working position 11 Rear sta...

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Страница 42: ...cap 5 Filter 6 Filter 7 Oil filling cap for diesel engine 8 Liquid filling cap for diesel engine radiator 9 Lever for reduction gear speed change pos A neutral pos B fine braking pos C normal braking...

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Страница 44: ...eel winder pressure 11 Manometer for reel elevator reel winder pressure 12 Diesel engine accelerator 13 14 Diesel engine ignition key 15 16 17 Multi functional display 18 Generator lamp 19 Fuel pilot...

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Страница 46: ...tion of hydraulic head no 2 3 Rapid coupler for delivery hose connection of hydraulic head no 1 4 Rapid coupler for delivery hose connection of hydraulic head no 1 5 Cocks for hydraulic head feeding 6...

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Страница 48: ...E 6 2 OPTIONAL 1 Pressure adjusting valve 2 Manometer 3 Valve block 4 Opening closing lever for compressor feeding pos A compressor connection pos B compressor release 5 Rapid coupler for high pressur...

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Страница 50: ...PULLER TENSIONER Model AFS404 TABLE 7 1 OPTIONAL 1 Receiving unit for radio control 2 Connector for receiving unit for radio control 3 Connector for pull recording unit...

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Страница 52: ...l heater tank 7 Diesel engine heater tank 8 9 Hour push button 10 Program selecting push button 11 Immediate heating push button 12 Backward push button 13 Forward push button 14 Pump blow by selector...

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Страница 54: ...PULLER TENSIONER Model AFS404 TABLE 9 1 OPTIONAL 1 Machine connection 2 Machine connection...

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Страница 56: ...404 TABLE 10 1 OPTIONAL 1 Steering with towing eye approved 2 Tubes and valves pneumatic brake system 3 Frontal marking lights 4 Pneumatic brake system tank 5 Brake chamber 6 Rear signal lights 7 Fend...

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Страница 58: ...RENOLIN MR 20 RENEP COMPOUND 104 RENEP COMPOUND 108 GULF HARMONY 22 AW HARMONY 32 AW HARMONY 46 AW HARMONY 68 AW EP LUBRICANT HD 150 EP LUBRICANT HD 220 EP LUBRICANT HD 320 CROWN EP 2 IP HYDRUS OIL 22...

Страница 59: ...RENOLIN MR 20 RENEP COMPOUND 104 RENEP COMPOUND 108 GULF HARMONY 22 AW HARMONY 32 AW HARMONY 46 AW HARMONY 68 AW EP LUBRICANT HD 150 EP LUBRICANT HD 220 EP LUBRICANT HD 320 CROWN EP 2 IP HYDRUS OIL 22...

Страница 60: ...ENCLOSED DOCUMENTS 24050 Grassobbio Bg via Zanica 17 O 24060 Endine Gaiano Bg via Pertegalli Tel 0039 035 4232911 Tel 0039 035 825024 Telefax 0039 035 4522445 Telefax 0039 035 826375 E mail info tesm...

Страница 61: ...m quina equipo utilizaci n mantenimiento repuestos citar siempre Modelo N mero de serie Orden de compra A o de fabricaci n que se hallan en la tarjeta de identificaci n de la m quina Este manual no de...

Страница 62: ...1 1 1 1 F F F Fa a a ax x x x 0 0 0 03 3 3 35 5 5 5 4 4 4 45 5 5 52 2 2 22 2 2 24 4 4 44 4 4 45 5 5 5 E E E EN N N ND D D DI I I IN N N NE E E E G G G G B B B BG G G G T T T Te e e el l l l 0 0 0 03 3...

Страница 63: ...LO O O OR R R RO O O O U U U UL L L LT T T TI I I IM M M MA A A A E E E ED D D DI I I IZ Z Z ZI I I IO O O ON N N NE E E E F F F FO O O OG G G GL L L LI I I IO O O O D D D D A A A A T T T T A A A A D...

Страница 64: ...I I IC C C CH H H HE E E E N N N NE E E EL L L LL L L LA A A A L L L LO O O OR R R RO O O O U U U UL L L LT T T TI I I IM M M MA A A A E E E ED D D DI I I IZ Z Z ZI I I IO O O ON N N NE E E E F F F F...

Страница 65: ...e e el l l l 0 0 0 03 3 3 35 5 5 5 8 8 8 82 2 2 25 5 5 50 0 0 02 2 2 24 4 4 4 F F F Fa a a ax x x x 0 0 0 03 3 3 35 5 5 5 8 8 8 82 2 2 26 6 6 63 3 3 37 7 7 75 5 5 5 P P P P E E E E S S S S O O O O V...

Страница 66: ...5 CH TRIANG 6 5 LOCKING V00 9040 045 51 0 1 kg 1 MANIGLIA ELESA GN425 8 88 CR HANDLE V00 9040 023 50 0 kg 1 MANIGLIA ELESA M 443 140 8 CH HANDLE V00 9040 022 49 0 kg 2 CHIAVE A TRIANGOLO 6 5 mm EMKA...

Страница 67: ...E E E EL L L LL L L LA A A A L L L LO O O OR R R RO O O O U U U UL L L LT T T TI I I IM M M MA A A A E E E ED D D DI I I IZ Z Z ZI I I IO O O ON N N NE E E E F F F FO O O OG G G GL L L LI I I IO O O O...

Страница 68: ...FAN V00 4507 017 65 100 2 kg 1 RADIATORE ARIA ACQUA CIESSE D 16193 1 RADIATOR V00 4506 060 64 0 4 kg 1 MANICOTTO GOMMA D 45 x lg 600 TREEFFE T45 600 COUPLING V00 4506 058 63 0 4 kg 1 MANICOTTO GOMMA...

Страница 69: ...C CH H H HE E E E N N N NE E E EL L L LL L L LA A A A L L L LO O O OR R R RO O O O U U U UL L L LT T T TI I I IM M M MA A A A E E E ED D D DI I I IZ Z Z ZI I I IO O O ON N N NE E E E F F F FO O O OG...

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Страница 92: ...0000000 ENGINE PART CODICI MOTORE 3 D4 1 1 SENSORE TEMPERATURA OLIO IDRAULICO BT2 V00 8510 057 TRASMETTITORE TEMPERATURA 12 24 V FA 12 D2 1 1 CONNETTORE CAN CAN1 1 F V00 2227 061 CONNETTORE N 5 PE POL...

Страница 93: ...U7 V00 8401 037 FUSIBILE A LAME 7 5 A MARRONE INTERASSE 2 A2 1 1 FUSIBILE PROTEZIONE ACCELERATORE FU8 V00 8401 020 FUSIBILE A LAME 10 A ROSSO INTERASSE LAM 2 A2 1 1 FUSIBILE PROTEZIONE COMANDO A DISTA...

Страница 94: ...LED PRESSIONE OLIO MOTORE E TEMPERATURA ACQUA H10 V00 8400 022 DIODO A LED ROSSO 12 V DC 8 MM IP 3 B5 1 1 LED ALLARME LIVELLO CARBURANTE H9 V00 8400 023 DIODO A LED GIALLO 12 V DC 8 MM IP 3 B6 1 1 LA...

Страница 95: ...LO DIODO LED 6 24 V DC AC FINDER 5 D5 1 1 V00 8402 039 ZOCCOLO RELE 2SC MORSETTO A MOLLA MONTAG 5 D5 1 1 RELE STABILIZZATORE DISCESA K7 V00 8402 014 RELE 12 V 2 SC 8 A FINDER 46 52 9 5 D5 1 1 V00 8402...

Страница 96: ...V00 8402 014 RELE 12 V 2 SC 8 A FINDER 46 52 9 7 E4 1 1 V00 8402 020 MODULO DIODO LED 6 24 V DC AC FINDER 7 E4 1 1 V00 8402 039 ZOCCOLO RELE 2SC MORSETTO A MOLLA MONTAG 7 E4 1 1 RELE MACCHINA ATTIVA...

Страница 97: ...COLO RELE 2SC MORSETTO A MOLLA MONTAG 2 D4 1 1 ATTUATORE LINEARE M V00 8500 018 ATTUATORE LINEARE LA1 12 V 5 8 A FOR 2 D7 1 1 V00 8500 012 MANOPOLA GRADUATA POTENZIOMETRO D 46 6 C4 1 1 POTENZIOMETRO R...

Страница 98: ...1VN 6 A4 1 1 V00 2200 017 LAMPADA BA 9S 12 V 3 W OSRAM 3894 6 A7 1 1 V00 2200 017 LAMPADA BA 9S 12 V 3 W OSRAM 3894 5 D2 1 1 SELETTORE VENTOLA RADIATORE S2 V00 8410 015 SELETTORE A LEVA LUNGA N 2 POS...

Страница 99: ...10VN 6 A6 1 1 PULSANTE ARRESTO EMERGENZA SB1 V00 8410 001 PULSANTE EMERGENZA D FUNGO 40 ROSSO 2 C3 1 1 V00 8410 003 TARGHETTA STOP D 22 D TARGHETTA 59 2 C3 1 1 V00 8410 004 CONTATTO NC CEMA P9B01VN 2...

Страница 100: ...I COLLEGAMENTO ELETTROVALVOLA PRESSA W5 V00 2232 059 CAVO M12 DIRITTO L 1 M CONNETTORE 10 D3 1 1 CAVO DI COLLEGAMENTO SENSORE SERBATOIO CARBURANTE W8 V00 2232 019 CAVO M12 DIRITTO L 5 M 4 FILI PVC 11...

Страница 101: ...V00 2225 025 CONNETTORE N 8 POLI FEMMINA SIZE 12 2 E1 8 8 V00 2225 026 CONTATTO FEMMINA TORNITO SEZIONE FILO 1 2 E1 1 1 V00 2225 046 ADATTATORE PER CONNETTORI MATERIALE PA 2 E1 1 1 V00 2225 007 DADO...

Страница 102: ...IERA 12V V00 2229 042 PIASTRA TERMINALE ZAP TW ZDU10 WEIDMUL 2 B1 1 1 MORSETTIERA 0V V00 2229 045 PIASTRA TERMINALE ZAP TW ZDK2 5 2 WE 2 E1 1 1 MORSETTIERA 0V X7 V00 2229 062 MORSETTO DI TERRA PASSANT...

Страница 103: ...NA N 3 POLI MO 6 C5 1 1 CONNETTORE PORTAMASCHIO POTENZIOMETRO JOYSTICK XRP2 M V00 2227 023 CONNETTORE PORTAMASCHIO N 3 POLI MO 6 C5 7 7 TAPPO COPRIFORO XTC V00 2232 012 TAPPO DI CHIUSURA M12 X MULTIPR...

Страница 104: ...CON CAVO FISSO 8 X M12 13 D2 1 1 PRESA IN METALLO X 4 ELETTROVALVOLE PIN TO PIN YV2 V00 2232 014 MULTICONNETTORE CON CAVO FISSO PIN TO 13 D4 1 1 PRESA IN METALLO X 4 ELETTROVALVOLE PIN TO PIN YV3 V00...

Страница 105: ...010 CONTATTO FEMMINA TORNITO SEZIONE FILO 1 Descrizione da Archivio Materiali Codice Qt tot U M DISTINTA MATERIALI Nuova codifica N 1 V00 2225 013 BLOCCACONTATTI FEMMINE ARANCIO DEUTSCH N 1 V00 2225 0...

Страница 106: ...Materiali Codice Qt tot U M DISTINTA MATERIALI Nuova codifica N 6 V00 8400 022 DIODO A LED ROSSO 12 V DC 8 MM IP N 4 V00 8400 023 DIODO A LED GIALLO 12 V DC 8 MM IP N 3 V00 8400 034 RESISTENZA 120 OHM...

Страница 107: ...MANOPOLA GRADUATA POTENZIOMETRO D 46 N 1 V00 8500 018 ATTUATORE LINEARE LA1 12 V 5 8 A FOR N 1 V00 8500 025 SCHEDA CONTROLLO TIRO AF3 CV ELTON 3 N 2 V00 2227 046 CONNETTORE MSTB 2 5 24 ST5 5 08 N 24...

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