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IMPORTANT INFORMATION - PLEASE READ THIS PAGE CAREFULLY

1.  THIS BOILER HAS LIMITED WARRANTIES, COPIES OF WHICH ARE PRINTED ON THE BACK COVER OF THIS 

MANUAL.

2.  THIS BOILER IS SUITABLE FOR INSTALLATION ON COMBUSTIBLE FLOORING. BOILER CAN NOT BE INSTALLED 

ON CARPETING.

3.  ALL BOILERS MUST BE INSTALLED IN ACCORDANCE WITH NATIONAL, STATE AND LOCAL PLUMBING, HEATING 

AND ELECTRICAL CODES AND THE REGULATIONS OF THE SERVING UTILITIES WHICH MAY DIFFER FROM THIS 

MANUAL. AUTHORITIES HAVING JURISDICTION SHOULD BE CONSULTED BEFORE INSTALLATIONS ARE MADE.

 

IN ALL CASES, REFERENCE SHOULD BE MADE TO THE FOLLOWING STANDARDS:

USA BOILERS

A.  Current Edition of American National Standard ANSI/NFPA 31, “Installation of Oil Burning Equipment”, for clearances between boiler, vent connector and 

combustible material.

B.  Current Edition of American National Standard ANSI/NFPA 211, “Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances”, For Chimney require-

ments, type of venting material and clearances between vent connector pipe and combustible materials.

C.  Current Edition of American Society of Mechanical Engineers ASME CSD-1, “Controls and Safety Devices for Automatically Fired Boilers”, for assembly 

and operations of controls and safety devices.

CANADA BOILERS

A.  Current Edition of Canadian Standards Association CSA B139, “Installation Code for Oil Burning Equipment”, for recommended Installation Practices.

4.  ALL HEATING SYSTEMS SHOULD BE DESIGNED BY COMPETENT CONTRACTORS AND ONLY PERSONS 

KNOWLEDGEABLE IN THE LAYOUT AND INSTALLATION OF HYDRONIC HEATING SYSTEMS SHOULD ATTEMPT 

INSTALLATION OF ANY BOILER.

5.  THE BOILER MUST BE CONNECTED TO AN APPROVED CHIMNEY IN GOOD CONDITION. SERIOUS PROPERTY 

DAMAGE COULD RESULT IF THE BOILER IS CONNECTED TO A DIRTY OR INADEQUATE CHIMNEY. THE INTERIOR 

OF THE CHIMNEY FLUE MUST BE INSPECTED AND CLEANED BEFORE THE START OF THE HEATING SEASON 

AND SHOULD BE INSPECTED PERIODICALLY THROUGHOUT THE HEATING SEASON FOR ANY OBSTRUCTIONS. A 

CLEAN AND UNOBSTRUCTED CHIMNEY FLUE IS NECESSARY TO ALLOW NOXIOUS FUMES THAT COULD CAUSE 

INJURY OR LOSS OF LIFE TO VENT SAFELY AND WILL CONTRIBUTE TOWARD MAINTAINING THE BOILER’S 

EFFICIENCY.

6.  READ THE LITERATURE ENCLOSED BY THE MANUFACTURER WITH THE VARIOUS ACCESSORY DEVICES.  THESE 

ACCESSORY DEVICES MUST BE INSTALLED AND USED ACCORDING TO THE RECOMMENDATIONS OF THE 

MANUFACTURER.

7.  IT IS THE RESPONSIBILITY OF THE INSTALLING CONTRACTOR TO SEE THAT ALL CONTROLS ARE CORRECTLY 

INSTALLED AND ARE OPERATING PROPERLY WHEN THE INSTALLATION IS COMPLETED.

8.  FOR OPTIMUM PERFORMANCE AND SERVICEABILITY FROM THIS UNIT ADHERE TO THE FOLLOWING 

RECOMMENDATIONS:

A.  DO NOT TAMPER WITH THE UNIT OR CONTROLS. Retain your contractor or a competent serviceman to assure that the unit is properly adjusted and 

maintained.

B.  Clean Firetubes at least once a year - preferably at the end of the heating season to remove soot and scale. Inside of Combustion Chamber should also be 

cleaned at the same time.

C.  Have Oil Burner and Controls checked at least once a year or as may be necessitated.

WARNING

THIS  BOILER  IS  DESIGNED  TO  BURN  NO.  2  FUEL  OIL  ONLY.    DO  NOT  USE  GASOLINE,  CRANKCASE 

DRAININGS, OR ANY OIL CONTAINING GASOLINE.  NEVER BURN GARBAGE OR PAPER IN THIS BOILER.

DO NOT CONVERT TO ANY SOLID FUEL (I.E. WOOD, COAL) OR GASEOUS FUEL (I.E. NATURAL GAS, LP/

PROPANE).  ALL FLAMMABLE DEBRIS, RAGS, PAPER, WOOD SCRAPS, ETC., SHOULD BE KEPT CLEAR OF 

THE BOILER AT ALL TIMES.  KEEP THE BOILER AREA CLEAN AND FREE OF FIRE HAZARDS.

All boilers equipped with burner swing door have a potential hazard which can cause severe property damage, 

personal injury or loss of life if ignored. Before opening swing door, turn off service switch to boiler and 

disconnect two halves of Burner Swing Door Interlock wiring harness to prevent accidental firing of burner 

outside  the  combustion  chamber.  Be  sure  to  tighten  swing  door  fastener  completely  and  reconnect  two 

halves of Burner Swing Door Interlock when service is completed

CAUTION

This boiler contains controls which may cause the boiler to shut down and not restart without service.  If 

damage due to frozen pipes is a possibility, the heating system should not be left unattended in cold weather; 

or appropriate safeguards and alarms should be installed on the heating system to prevent damage if the 

boiler is inoperative. 

Содержание TES Series

Страница 1: ...r t n o c g n i t a e h r u o y l l a c r e l i o b o t s r i a p e r r o e c i v r e s r o F l e b a L g n i t a R n o n w o h s s a r e b m u N l a i r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e b m u N l e d o M r e l i o B r e b m u N l a i r e S r e l i o B e t a D n o i t a l l a t s n I r o t c a r t n o C g n i t a e H r e b m u N e n o h P s s e r d d A GASgGASAS GAS OI...

Страница 2: ...AUSE INJURY OR LOSS OF LIFE TO VENT SAFELY AND WILL CONTRIBUTE TOWARD MAINTAINING THE BOILER S EFFICIENCY 6 READ THE LITERATURE ENCLOSED BY THE MANUFACTURER WITH THE VARIOUS ACCESSORY DEVICES THESE ACCESSORY DEVICES MUST BE INSTALLED AND USED ACCORDING TO THE RECOMMENDATIONS OF THE MANUFACTURER 7 IT IS THE RESPONSIBILITY OF THE INSTALLING CONTRACTOR TO SEE THAT ALL CONTROLS ARE CORRECTLY INSTALLED...

Страница 3: ... final position before removing crate See Figure 1 A LOCATE so that smoke pipe connection to chimney will be short and direct BOILER IS SUITABLE FOR INSTALLATION ON COMBUSTIBLE FLOOR Boiler can not be installed on carpeting B FOR BASEMENT INSTALLATION provide a solid base such as concrete if floor is not level or if water may be encountered on floor around Boiler C PROVIDE SERVICE CLEARANCE of at ...

Страница 4: ...ut of all equipment in space 2 Vertical ducts Minimum free area of 1 square inch per 4 000 BTU per hour input of all equipment in space Duct cross sectional area shall be same as opening free area 3 Horizontal ducts Minimum free area of 1 square inch per 2 000 BTU per hour input of all equipment in space Duct cross sectional area shall be same as opening free area Alternate method for boiler locat...

Страница 5: ...t rear legs down on floor Tilt boiler backward pull skid forward and set front legs down on edge of skid Install close coupling tee and plug in return coupling see Step 7 and Figure 1 Point tee toward permanent return location B Tilt boiler backward and remove skid Be careful not to damage Burner and Jacket 3 CHANGE HINGE POSITION if necessary Figure 4 Recommended Water Piping for Zone Valve Zoned...

Страница 6: ... Figure 5 Recommended Water Piping for Circulator Zoned Heating Systems ...

Страница 7: ...OMBUSTION CHAMBER LINER A OPEN SWING DOOR on front of boiler Use flashlight to inspect insulation pieces secured to front and rear doors Inspect Ceramic Fiber Blanket secured to bottom of combustion chamber with water glass adhesive Replace any damaged pieces 7 CONNECT SUPPLY AND RETURN PIPING TO HEATING SYSTEM A Hot water pipes shall have clearances of at least from all combustible construction B...

Страница 8: ...he breeching are not recommended 9 INSTALL ELECTRIC WIRING A Follow the National Electrical Code and local regulations A separate electrical circuit must be run from the main electrical service with an over current device disconnect in the circuit A service switch is recommended and may be required by some local jurisdictions Wiring should conform to Figures 11A 11B and 11C B CANADA Refer to CSA s...

Страница 9: ...o not use compression fittings Open the air bleed valve and start the burner For clean bleed slip a 3 16 ID hose over the end of the bleed valve and bleed into a container Continue to bleed for 15 seconds after oil is free of air bubbles Stop burner and close valve Lift H Maximum Length of Tubing H R 3 8 OD Tubing 3 GPH 1 2 OD Tubing 3 GPH 0 84 100 1 78 100 2 73 100 3 68 100 4 63 100 5 57 100 6 52...

Страница 10: ...Wiring Diagram for TES Boiler Control Panel 10 ...

Страница 11: ...icate if oil lubricated Most motors currently used on residential type burners employ permanently lubricated bearings and thus do not require any field lubrication Water lubricated circulators do not need field lubrication Do not over lubricate This can cause as much trouble as no lubrication at all 5 ADJUST CONTROLS SETTINGS with burner service switch turned ON WARNING All boilers equipped with b...

Страница 12: ...ng sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other laundry and rinse washing machine after use to avoid contaminating other clothes Discard used RCF components by sealing in an airtight plastic bag RCF and crystalline silica are not classif...

Страница 13: ...rating and Service Instructions Items 1 through 8 There are various test kits available to trace air leaks such as electronic sight glasses Follow the manufacturers instructions to find air leaks The following actions can eliminate air leaks 1 Bleed pump as detailed previously 2 Replace flare fittings 3 Replace oil supply line 4 Repair oil filter leaks 5 Replace or repair tank fittings NOTICE CHEC...

Страница 14: ...OSE BOILER CAUTION Do not start burner unless burner swing door is securely closed Close door install hex nuts and tighten securely Door should be parallel to tubesheet when viewed from top and sides Reconnect two halves of Swing Door Interlock WARNING The boiler must be connected to an approved chimney in good condition Serious property damage could result if the boiler is connected to a dirty or...

Страница 15: ...6 SERVICE RECORD DATE SERVICE PERFORMED 1 ...

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