TES TES Series Скачать руководство пользователя страница 8

8

8.

  INSTALL SMOKEPIPE — The TES boiler should be vented 

into a fireclay tile-lined masonry chimney or a chimney 

constructed from Type L Vent or a factory built 

chimney that complies with the Type HT requirement, 

of UL103. The chimney and vent pipe shall have a 

sufficient draft at all times, to assure safe proper 

operation of the boiler. See Figure 7 for recommended 

installation.

Figure 8

Figure 

a home without insulation or storm windows. With 

increasing fuel prices that home probably has been 

insulated and fitted with storm windows so that the 

heat loss of the home has been reduced. This 

requires less fuel to be burned and sends less heat 

up the chimney.

   A new boiler probably has a higher efficiency than 

the boiler being replaced. That probably means that 

the stack temperature from the new boiler will be 

lower than that from the old boiler and with less 

room air being drawn up the chimney to dilute the 

stack gases. The combination of a large uninsulated 

chimney, reduced firing rate, reduced firing time, 

lower stack temperature and less dilution air can, in 

some cases, contribute to the condensing of small 

amounts of water vapor in the chimney. Such 

condensation, when it occurs, can cause chimney 

deterioration. In extreme cases, condensed water 

may be visible on the outside of the breeching or 

chimney. In those extreme cases, the chimney may 

have to be lined to insulate the chimney and thus 

prevent the condensation. The addition of dilution 

air into the chimney may assist in drying the 

chimney interior surfaces.

C.  Heat extractors mounted into the breeching are not 

recommended.

9.

  INSTALL ELECTRIC WIRING

A.  Follow the National Electrical Code and local 

regulations. A separate electrical circuit must be run 

from the main electrical service with an over-

current device/disconnect in the circuit.  A service 

switch is recommended and may be required by 

some local jurisdictions. Wiring should conform to 

Figures 11A, 11B and 11C.

B.  CANADA — Refer to CSA standard C22.2 Part 1, 

1990, Electrical Features of Fuel Burning Equip-

ment (Gas and Oil).

C.  If boiler is installed in Canada, a blocked vent safety 

switch must be installed.  Refer to Blocked Vent 

Safety Switch Instruction Supplement provided 

with boiler (Canada only).

10.

 FUEL UNITS AND OIL LINES

 

Use flexible oil line(s) so that Swing Door can be 

opened without disconnecting oil supply.

 

A supply line fuel oil filter is recommended as a 

minimum for all firing rates but a pleated paper fuel oil 

filter is recommended for the lowest (.6 GPH) firing 

rate application to prevent nozzle fouling. 

 

SINGLE-PIPE OIL LINES — Standard burners are 

provided with single-stage 3450 rpm fuel units with the 

by-pass plug removed for single-pipe installations.

 

The single-stage fuel unit may be installed single-pipe 

with gravity feed or lift. Maximum allowable lift is 8 

feet.  See Figure 9.

A.  Install the draft regulator following the instructions 

furnished with the regulator. See Figure 8 for 

alternate draft regulator locations.

B.  Consider the chimney overall. Chimneys that have a 

high heat loss may become less suitable as the heat 

loss of the home goes down and the efficiency of 

the boiler installed goes up. Most homes have a 

chimney appropriate for the fuel and the era in 

which the home was built. That may have been a 

coal fired or an inefficient oil fired boiler built into 

Содержание TES Series

Страница 1: ...r t n o c g n i t a e h r u o y l l a c r e l i o b o t s r i a p e r r o e c i v r e s r o F l e b a L g n i t a R n o n w o h s s a r e b m u N l a i r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e b m u N l e d o M r e l i o B r e b m u N l a i r e S r e l i o B e t a D n o i t a l l a t s n I r o t c a r t n o C g n i t a e H r e b m u N e n o h P s s e r d d A GASgGASAS GAS OI...

Страница 2: ...AUSE INJURY OR LOSS OF LIFE TO VENT SAFELY AND WILL CONTRIBUTE TOWARD MAINTAINING THE BOILER S EFFICIENCY 6 READ THE LITERATURE ENCLOSED BY THE MANUFACTURER WITH THE VARIOUS ACCESSORY DEVICES THESE ACCESSORY DEVICES MUST BE INSTALLED AND USED ACCORDING TO THE RECOMMENDATIONS OF THE MANUFACTURER 7 IT IS THE RESPONSIBILITY OF THE INSTALLING CONTRACTOR TO SEE THAT ALL CONTROLS ARE CORRECTLY INSTALLED...

Страница 3: ... final position before removing crate See Figure 1 A LOCATE so that smoke pipe connection to chimney will be short and direct BOILER IS SUITABLE FOR INSTALLATION ON COMBUSTIBLE FLOOR Boiler can not be installed on carpeting B FOR BASEMENT INSTALLATION provide a solid base such as concrete if floor is not level or if water may be encountered on floor around Boiler C PROVIDE SERVICE CLEARANCE of at ...

Страница 4: ...ut of all equipment in space 2 Vertical ducts Minimum free area of 1 square inch per 4 000 BTU per hour input of all equipment in space Duct cross sectional area shall be same as opening free area 3 Horizontal ducts Minimum free area of 1 square inch per 2 000 BTU per hour input of all equipment in space Duct cross sectional area shall be same as opening free area Alternate method for boiler locat...

Страница 5: ...t rear legs down on floor Tilt boiler backward pull skid forward and set front legs down on edge of skid Install close coupling tee and plug in return coupling see Step 7 and Figure 1 Point tee toward permanent return location B Tilt boiler backward and remove skid Be careful not to damage Burner and Jacket 3 CHANGE HINGE POSITION if necessary Figure 4 Recommended Water Piping for Zone Valve Zoned...

Страница 6: ... Figure 5 Recommended Water Piping for Circulator Zoned Heating Systems ...

Страница 7: ...OMBUSTION CHAMBER LINER A OPEN SWING DOOR on front of boiler Use flashlight to inspect insulation pieces secured to front and rear doors Inspect Ceramic Fiber Blanket secured to bottom of combustion chamber with water glass adhesive Replace any damaged pieces 7 CONNECT SUPPLY AND RETURN PIPING TO HEATING SYSTEM A Hot water pipes shall have clearances of at least from all combustible construction B...

Страница 8: ...he breeching are not recommended 9 INSTALL ELECTRIC WIRING A Follow the National Electrical Code and local regulations A separate electrical circuit must be run from the main electrical service with an over current device disconnect in the circuit A service switch is recommended and may be required by some local jurisdictions Wiring should conform to Figures 11A 11B and 11C B CANADA Refer to CSA s...

Страница 9: ...o not use compression fittings Open the air bleed valve and start the burner For clean bleed slip a 3 16 ID hose over the end of the bleed valve and bleed into a container Continue to bleed for 15 seconds after oil is free of air bubbles Stop burner and close valve Lift H Maximum Length of Tubing H R 3 8 OD Tubing 3 GPH 1 2 OD Tubing 3 GPH 0 84 100 1 78 100 2 73 100 3 68 100 4 63 100 5 57 100 6 52...

Страница 10: ...Wiring Diagram for TES Boiler Control Panel 10 ...

Страница 11: ...icate if oil lubricated Most motors currently used on residential type burners employ permanently lubricated bearings and thus do not require any field lubrication Water lubricated circulators do not need field lubrication Do not over lubricate This can cause as much trouble as no lubrication at all 5 ADJUST CONTROLS SETTINGS with burner service switch turned ON WARNING All boilers equipped with b...

Страница 12: ...ng sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other laundry and rinse washing machine after use to avoid contaminating other clothes Discard used RCF components by sealing in an airtight plastic bag RCF and crystalline silica are not classif...

Страница 13: ...rating and Service Instructions Items 1 through 8 There are various test kits available to trace air leaks such as electronic sight glasses Follow the manufacturers instructions to find air leaks The following actions can eliminate air leaks 1 Bleed pump as detailed previously 2 Replace flare fittings 3 Replace oil supply line 4 Repair oil filter leaks 5 Replace or repair tank fittings NOTICE CHEC...

Страница 14: ...OSE BOILER CAUTION Do not start burner unless burner swing door is securely closed Close door install hex nuts and tighten securely Door should be parallel to tubesheet when viewed from top and sides Reconnect two halves of Swing Door Interlock WARNING The boiler must be connected to an approved chimney in good condition Serious property damage could result if the boiler is connected to a dirty or...

Страница 15: ...6 SERVICE RECORD DATE SERVICE PERFORMED 1 ...

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