Viessmann Vitosol 200-T Installation Instructions Manual Download

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Installation instructions

for contractors

VIESMANN

Vitosol 200-T
Type SPE

Vacuum tube collector based on the heat pipe principle

VITOSOL 200-T

5513 008 GB

1/2015

Dispose after installation.

Summary of Contents for Vitosol 200-T

Page 1: ...Installation instructions for contractors VIESMANN Vitosol 200 T Type SPE Vacuum tube collector based on the heat pipe principle VITOSOL 200 T 5513 008 GB 1 2015 Dispose after installation ...

Page 2: ... only be carried out by a qualified elec trician Regulations to be observed National installation regulations Statutory regulations for the preven tion of accidents Statutory regulations for the protection of the environment Codes of practice of the relevant trade associations All relevant safety regulations as defined by DIN EN DVGW VDE and locally applicable standards a ÖNORM EN and ÖVE c SEV SU...

Page 3: ... 27 Fitting rafter anchors 28 Vertical installation 33 Horizontal installation 36 Pitched roof installation with mounting brackets 40 Vertical installation 41 Horizontal installation 45 Pitched roof installation with roof hooks 51 Fitting the roof hooks 51 Vertical installation 54 Horizontal installation 57 Elevated installation 62 Horizontal installation 65 Hydraulic connections 70 Connecting the...

Page 4: ...ntended use presupposes that a fixed installation in conjunction with permissi ble system specific components has been carried out Commercial or industrial usage for a pur pose other than heating the building or DHW shall be deemed inappropriate Any usage beyond this must be approved by the manufacturer for the individual case Incorrect usage or operation of the appli ance e g the appliance being ...

Page 5: ...rafters to which the fixings should be attached Example 3 collectors Combination comprising 1 x 1 63 m2 and 2 x 3 26 m2 Rafter spacing 600 mm Look up the combination in the table for 3 collectors from page 6 highlighted in grey Of the 10 rafters the following are used Rafters 1 2 3 6 7 10 a 70 70 790 790 A Position of fixings A Tube retainer 1 collector Combination Rafter spacing a in mm Rafters u...

Page 6: ...8 700 1 4 5 8 800 1 3 4 6 3 collectors Combination Rafter spacing a in mm Rafters used 3 x 1 63 m2 600 1 2 3 4 5 6 700 1 2 3 4 5 6 800 2 x 1 63 m2 1 x 3 26 m2 600 1 2 3 4 5 8 700 1 2 3 4 5 7 800 1 x 1 63 m2 2 x 3 26 m2 600 1 2 3 6 7 10 700 1 2 3 4 5 6 9 800 1 2 3 5 6 8 3 x 3 26 m2 600 1 4 5 8 9 12 700 1 4 5 7 8 11 800 1 3 5 6 7 9 Distribution of fixings on the rafters cont 5513 008 GB ...

Page 7: ...2 5 collectors Combination Rafter spacing a in mm Rafters used 5 x 1 63 m2 600 1 2 3 4 5 6 7 8 9 10 700 800 2 x 1 63 m2 3 x 3 26 m2 600 1 2 3 4 5 8 9 12 13 16 700 1 2 3 4 5 7 8 11 12 14 800 3 x 1 63 m2 2 x 3 26 m2 600 1 2 3 4 5 6 7 10 11 14 700 1 2 3 4 5 6 7 9 10 13 800 1 x 1 63 m2 4 x 3 26 m2 600 1 2 3 6 7 10 11 14 15 18 700 1 2 3 5 6 9 10 12 13 16 800 1 2 3 5 6 8 9 11 12 14 4 x 1 63 m2 1 x 3 26 ...

Page 8: ... 1 4 3 2 1 Rafter flange 2 Seal 3 Screws 4 Mounting rail for vertical and hori zontal installation Vertical installation The vacuum tubes are positioned verti cally to the roof ridge Pitched roof installation with rafter flanges 5513 008 GB ...

Page 9: ...amping bracket C Tube retainer D Mounting rail E Rafter anchor F Header casing G Retaining bracket The tables from page 5 detail the rafters to which the rafter flanges should be fit ted Pitched roof installation with rafter flanges cont 5513 008 GB ...

Page 10: ...10 1 1 3 2 2 3 Pitched roof installation with rafter flanges cont 5513 008 GB ...

Page 11: ...11 90 4 4 2 90 6 7 0 7 90 5 Pitched roof installation with rafter flanges cont 5513 008 GB ...

Page 12: ... 90 8 2x 10 Continue with chapter Hydraulic con nections see page 70 Horizontal installation The vacuum tubes are positioned paral lel to the roof ridge Pitched roof installation with rafter flanges cont 5513 008 GB ...

Page 13: ...ok F Vacuum tube Combination c mm d mm e mm f mm g mm 1 63 m2 1220 640 3 26 m2 2390 1240 1 63 m2 1 63 m2 1220 1220 640 1260 1900 1 63 m2 3 26 m2 1220 2390 640 1550 2786 3 26 m2 1 63 m2 2390 1220 1240 2146 2786 3 26 m2 3 26 m2 2390 2390 1240 2431 3670 Pitched roof installation with rafter flanges cont 5513 008 GB ...

Page 14: ...14 1 1 3 3 2 2 Pitched roof installation with rafter flanges cont 5513 008 GB ...

Page 15: ...15 k h C A B 4 90 A Rafter flange B Mounting rail C Tube retainer Rafter spacing k in mm Projection h in mm 600 400 700 300 800 200 Pitched roof installation with rafter flanges cont 5513 008 GB ...

Page 16: ...on b in the following table Vitosol 200 T a mm b mm 1 63 m2 240 275 3 26 m2 525 560 Install the header casing offset against the tube retainer This inclines the vac uum tubes towards the horizontal Pitched roof installation with rafter flanges cont 5513 008 GB ...

Page 17: ...e centring groove on the back of the header casing as a drilling guide Continue with chapter Hydraulic con nections see page 70 Pitched roof installation with rafter hooks For tiled roof cover Pitched roof installation with rafter flanges cont 5513 008 GB ...

Page 18: ...collector installation Version I Fitting rafter hook 1 onto counter bat ten B with support bracket 2 Version II Fitting rafter hook 1 directly onto raf ter A Trim the roof tiles with an angle grinder for example by removing drip tabs Please note Take care to avoid breaking tiles The rafter hook must not be sup ported by the roof tiles Observe the dimensions Pitched roof installation with rafter ho...

Page 19: ...19 A B 1 2 A 75 B 20 A 3 1 2 1 2 1 5 4 Note For the spacing between rafter hooks see chapter Vertical installation or Horizontal installation Pitched roof installation with rafter hooks cont 5513 008 GB ...

Page 20: ...20 5 7 5 6 Continue on page 21 or page 23 Vertical installation The vacuum tubes are positioned verti cally to the roof ridge Pitched roof installation with rafter hooks cont 5513 008 GB ...

Page 21: ...mping bracket C Tube retainer D Mounting rail E Rafter hook F Header casing G Retaining bracket The tables from page 5 detail the rafters to which the rafter hooks should be fit ted 90 2 1 90 Pitched roof installation with rafter hooks cont 5513 008 GB ...

Page 22: ...22 4 2 90 4 7 0 5 90 3 Pitched roof installation with rafter hooks cont 5513 008 GB ...

Page 23: ...7 90 6 2x 8 Continue with chapter Hydraulic con nections see page 70 Horizontal installation The vacuum tubes are positioned paral lel to the roof ridge Pitched roof installation with rafter hooks cont 5513 008 GB ...

Page 24: ...ook F Vacuum tube Combination c mm d mm e mm f mm g mm 1 63 m2 1220 640 3 26 m2 2390 1240 1 63 m2 1 63 m2 1220 1220 640 1260 1900 1 63 m2 3 26 m2 1220 2390 640 1550 2786 3 26 m2 1 63 m2 2390 1220 1240 2146 2786 3 26 m2 3 26 m2 2390 2390 1240 2431 3670 Pitched roof installation with rafter hooks cont 5513 008 GB ...

Page 25: ...across the whole width Leave the centre rafter free k h C 90 B A 1 A Rafter hook B Mounting rail C Tube retainer Rafter spacing k in mm Projection h in mm 600 400 700 300 800 200 Pitched roof installation with rafter hooks cont 5513 008 GB ...

Page 26: ...ion b in the following table Vitosol 200 T a mm b mm 1 63 m2 240 275 3 26 m2 525 560 Install the header casing offset against the tube retainer This inclines the vac uum tubes towards the horizontal Pitched roof installation with rafter hooks cont 5513 008 GB ...

Page 27: ...centring groove on the back of the header casing as a drilling guide Continue with chapter Hydraulic con nections see page 70 Pitched roof installation with rafter anchors For tiled roof cover Pitched roof installation with rafter hooks cont 5513 008 GB ...

Page 28: ...s with a pitch of at least 12 Horizontal installation 3 Rafter anchor 4 Mounting rail 5 Seal 6 Plastic replacement tile if the exist ing roof tile is not to be cut Use only on roofs with a pitch of at least 12 Fitting rafter anchors Rafter anchors are suitable for vertical and horizontal collector installation Pitched roof installation with rafter anchors cont 5513 008 GB ...

Page 29: ... 4 0 1 2 4 0 B A Note For the spacing between rafter anchors see chapter Vertical installation or Hori zontal installation A Rafter B Batten Pitched roof installation with rafter anchors cont 5513 008 GB ...

Page 30: ... 2 installation options Using a plastic replacement tile Trimming the roof tile with an angle grinder Installation with plastic replacement tiles 2 3 1 Pitched roof installation with rafter anchors cont 5513 008 GB ...

Page 31: ...31 5 4 Pitched roof installation with rafter anchors cont 5513 008 GB ...

Page 32: ...32 Installation with tile trimming 3 4 6 5 Pitched roof installation with rafter anchors cont 5513 008 GB ...

Page 33: ... 0 2 0 5 0 A B C D E F G A Vacuum tube B Clamping bracket C Tube retainer D Mounting rail E Rafter anchor F Header casing G Retaining bracket The tables from page 5 detail the rafters to which the rafter anchors should be fit ted Pitched roof installation with rafter anchors cont 5513 008 GB ...

Page 34: ...34 1 90 Pitched roof installation with rafter anchors cont 5513 008 GB ...

Page 35: ...35 90 4 2 3 7 0 4 90 2 Pitched roof installation with rafter anchors cont 5513 008 GB ...

Page 36: ... 90 5 2x 7 Continue with chapter Hydraulic con nections see page 70 Horizontal installation The vacuum tubes are positioned paral lel to the roof ridge Pitched roof installation with rafter anchors cont 5513 008 GB ...

Page 37: ...hor F Vacuum tube Combination c mm d mm e mm f mm g mm 1 63 m2 1220 640 3 26 m2 2390 1240 1 63 m2 1 63 m2 1220 1220 640 1260 1900 1 63 m2 3 26 m2 1220 2390 640 1550 2786 3 26 m2 1 63 m2 2390 1220 1240 2146 2786 3 26 m2 3 26 m2 2390 2390 1240 2431 3670 Pitched roof installation with rafter anchors cont 5513 008 GB ...

Page 38: ...oss the whole width Leave the centre rafter free k h C 90 2 B E 4x B Mounting rail C Tube retainer E Rafter anchor Rafter spacing k in mm Projection h in mm 600 400 700 300 800 200 Pitched roof installation with rafter anchors cont 5513 008 GB ...

Page 39: ...on b in the following table Vitosol 200 T a mm b mm 1 63 m2 240 275 3 26 m2 525 560 Install the header casing offset against the tube retainer This inclines the vac uum tubes towards the horizontal Pitched roof installation with rafter anchors cont 5513 008 GB ...

Page 40: ...ntring groove on the back of the header casing as a drilling guide Continue with chapter Hydraulic con nections see page 70 Pitched roof installation with mounting brackets For sheet metal roofs Pitched roof installation with rafter anchors cont 5513 008 GB ...

Page 41: ...ned verti cally to the roof ridge 2380 A B C D E B FG 2 0 0 1 9 4 0 E A Vacuum tube B Clamping bracket C Tube retainer D Mounting rail E Mounting bracket F Header casing G Retaining bracket Pitched roof installation with mounting brackets cont 5513 008 GB ...

Page 42: ...the mounting brackets should be fitted Installation independent of rafter spacing see the following illustration c d e g c 2 e 2 f C D C Tube retainer D Mounting rail Combination c mm d mm e mm f mm g mm 1 63 m2 640 3 26 m2 1240 1 63 m2 1 63 m2 640 1265 640 1875 625 1 63 m2 3 26 m2 640 1850 1240 2790 910 3 26 m2 3 26 m2 1240 2435 1240 3645 1165 Pitched roof installation with mounting brackets cont...

Page 43: ...ounting brackets The installation is shown using box pro files as an example H D 3 1 2 90 E D Mounting rail E Mounting bracket H Fixings and screws to be provided on site Pitched roof installation with mounting brackets cont 5513 008 GB ...

Page 44: ...44 4 2 90 6 5 7 0 90 4 Pitched roof installation with mounting brackets cont 5513 008 GB ...

Page 45: ... 2 9 6 8 Continue with chapter Hydraulic con nections see page 70 Horizontal installation The vacuum tubes are positioned paral lel to the roof ridge 2380 Pitched roof installation with mounting brackets cont 5513 008 GB ...

Page 46: ...racket Combination c mm d mm e mm f mm g mm 1 63 m2 1220 640 3 26 m2 2390 1240 1 63 m2 1 63 m2 1220 1220 640 1260 1900 1 63 m2 3 26 m2 1220 2390 640 1550 2786 3 26 m2 1 63 m2 2390 1220 1240 2146 2786 3 26 m2 3 26 m2 2390 2390 1240 2431 3670 Pitched roof installation with mounting brackets cont 5513 008 GB ...

Page 47: ...47 2 0 3 0 2 0 0 C E B B Mounting rail C Tube retainer E Mounting bracket Pitched roof installation with mounting brackets cont 5513 008 GB ...

Page 48: ...ounting brackets The installation is shown using box pro files as an example 90 1 E B 2 H 3 B Mounting rail E Mounting bracket H Fixings and screws to be provided on site Pitched roof installation with mounting brackets cont 5513 008 GB ...

Page 49: ... b in the following table Vitosol 200 T a mm b mm 1 63 m2 240 275 3 26 m2 525 560 Install the header casing offset against the tube retainer This inclines the vac uum tubes towards the horizontal Pitched roof installation with mounting brackets cont 5513 008 GB ...

Page 50: ...b Information on step 11 Use the centring groove on the back of the header casing as a drilling guide Continue with chapter Hydraulic con nections see page 70 Pitched roof installation with mounting brackets cont 5513 008 GB ...

Page 51: ...chipboard screw Spax S 5 x 30 mm 5 Roof hook for slate roof cover 6 Zinc plated countersunk chipboard screw Spax S 6 x 30 mm 7 Roof hook for plain tiled roof cover 8 Roof hook for corrugated sheet pro files 5 and 6 9 Roof hook for corrugated sheet pro file 8 qP Mounting rail for vertical installation qQ Mounting rail for horizontal instal lation Fitting the roof hooks Roof hooks are suitable for v...

Page 52: ...3 4 1 6 0 1 For dimensions see from page 54 Slate roof cover 5 6 1 2 For dimensions see from page 54 Note Fit commercially available lead flashing to protect against the ingress of mois ture Pitched roof installation with roof hooks cont 5513 008 GB ...

Page 53: ...ee from page 54 3 0 Note Trim tiles cut off approx 30 mm with an angle grinder Corrugated sheet roof cover A Ø8 B 8 9 A Sealing washer on site B Existing batten For dimensions see from page 54 Pitched roof installation with roof hooks cont 5513 008 GB ...

Page 54: ...on x only for tiled roof cover corresponding to the width of the tile head A Vacuum tube B Clamping bracket C Tube retainer D Mounting rail E Roof hook F Header casing G Retaining bracket H Timber 38 x 58 mm only for tiled roof cover K Timber 30 x 100 mm only for tiled roof cover Pitched roof installation with roof hooks cont 5513 008 GB ...

Page 55: ...er D Mounting rail E Roof hook Combination a mm b mm c mm d mm e mm 1 63 m2 640 3 26 m2 1240 1 63 m2 1 63 m2 640 1265 640 1875 625 1 63 m2 3 26 m2 640 1850 1840 2790 910 3 26 m2 3 26 m2 1240 2435 1240 3645 1165 Pitched roof installation with roof hooks cont 5513 008 GB ...

Page 56: ...56 3 7 0 90 2 90 4 2 2 Pitched roof installation with roof hooks cont 5513 008 GB ...

Page 57: ... 6 90 5 2x 7 Continue with chapter Hydraulic con nections see page 70 Horizontal installation The vacuum tubes are positioned paral lel to the roof ridge Pitched roof installation with roof hooks cont 5513 008 GB ...

Page 58: ...responding to the width of the tile head A Header casing B Mounting rail C Tube retainer D Mounting bracket E Roof hook F Vacuum tube G Timber 30 x 100 mm only for tiled roof cover H Timber 38 x 58 mm only for tiled roof cover Pitched roof installation with roof hooks cont 5513 008 GB ...

Page 59: ...2 1 63 m2 1220 1220 640 1260 1900 1 63 m2 3 26 m2 1220 2390 640 1550 2786 3 26 m2 1 63 m2 2390 1220 1240 2146 2786 3 26 m2 3 26 m2 2390 2390 1240 2431 3670 2 0 3 0 1 8 5 C 1 E 90 B B Mounting rail C Tube retainer E Roof hook Pitched roof installation with roof hooks cont 5513 008 GB ...

Page 60: ...60 3 2 0 9 0 90 5 90 b 90 90 6 90 90 3 4 2 Note dimension b in the following table Pitched roof installation with roof hooks cont 5513 008 GB ...

Page 61: ...e tube retainer This inclines the vac uum tubes towards the horizontal 90 Ø9 9 7 8 10 a b Information on step 9 Use the centring groove on the back of the header casing as a drilling guide Continue with chapter Hydraulic con nections see page 70 Pitched roof installation with roof hooks cont 5513 008 GB ...

Page 62: ... and 19 5 Kon stanz subject to latitude Example Würzburg is approximately located on latitude 50 north In the northern hemisphere this value is deducted from a fixed angle of 66 5 β 66 5 50 16 5 2 To calculate dimension z h 2260 mm α 45 β 16 5 z h β α h α 2260 mm sin 180 61 5 sin 180 α β z h sin β z sin 16 5 6993 mm z z Collector row clearance h Collector height α Collector angle of inclination β ...

Page 63: ... and position the sup port slabs on top of the mats see fol lowing illustration Align the collector array to face due south Calculation of ballast and max load on the substructure according to DIN 1055 4 2005 03 and DIN 1055 5 2005 07 Two support slabs are required for each collector The Viessmann SOLSTAT calcula tion program is available at www viessmann com to assist with calculations For calcul...

Page 64: ...see page 62 Collector area a mm 1 63 m2 600 3 26 m2 1200 Combination b mm 1 63 m2 1 63 m2 655 1 63 m2 3 26 m2 947 3 26 m2 3 26 m2 1231 Installation angle c mm 30 2413 45 2200 60 1838 Ø8 5 3 4 2 Elevated installation cont 5513 008 GB ...

Page 65: ... information Observe the maximum load and dis tance from the edge of the roof for the on site substructure to DIN 1055 Remove any gravel or similar from the installation area Cover the area with protective mats and position the sup port slabs on top of the mats see fol lowing illustration Elevated installation cont 5513 008 GB ...

Page 66: ...x load on the substructure according to DIN 1055 4 2005 03 and DIN 1055 5 2005 07 Four support slabs are required for each collector The Viessmann SOLSTAT calcula tion program is available at www viessmann com to assist with calculations Horizontal installation cont 5513 008 GB ...

Page 67: ...67 1 6 0 a b c 1 7 5 0 A B 7 0 1 90 90 3 2 Screws to be supplied on site A Support slab A B Support slab B Horizontal installation cont 5513 008 GB ...

Page 68: ... mm c mm 1 63 m2 640 3 26 m2 1240 1 63 m2 1 63 m2 640 1260 1920 1 63 m2 3 26 m2 640 1550 2790 3 26 m2 1 63 m2 1240 2150 2790 3 26 m2 3 26 m2 1240 2430 3670 4 2 2 7 5 90 4 90 6 5 90 7 Horizontal installation cont 5513 008 GB ...

Page 69: ...69 2x 90 9 8 Continue with chapter Hydraulic con nections see page 70 Horizontal installation cont 5513 008 GB ...

Page 70: ... n t g r e a s e L u b r ic a t io n U n is il k o n L 2 5 0 L Please note The connection pipes must be free of any signs of damage Lubricate all O ring seals on the collectors only with the valve grease provided 3 2 1 A 4 Information on step 4 Hook collector fastening A through the holes in the header casing Hydraulic connections 5513 008 GB ...

Page 71: ... g r e a s e L u b r ic a t io n U n is il k o n L 2 5 0 L Installation information Lubricate O ring seals only with the special valve grease provided Initially tighten the union nut by hand then tighten with an open ended span ner by a further turn Never use annealed copper pipes with locking ring fittings Hydraulic connections cont 5513 008 GB ...

Page 72: ...njuries The con denser becomes very hot under insolation Wear gloves and safety gog gles Installation information Pull the gasket only from the top of the casing cover groove Direct the coated side of the absorber towards the sun Ensure that no part of the thermal insu lation becomes trapped Hydraulic connections cont 5513 008 GB ...

Page 73: ...anger For roofs deviating from due south adjust the angle of inclination of the absorber see scale in illustration on page 74 max 45 Please note Carefully push the vacuum tubes into the tube retainers Ensure that tube holder brack ets A see illustration below are not damaged Fitting the vacuum tubes cont 5513 008 GB ...

Page 74: ...r Installation information Fit the sensor near the hydraulic con nection Please note Route the sensor lead so that it does not come into contact with the hot tubes Route the lead through the slot in the thermal insulation Fitting the vacuum tubes cont 5513 008 GB ...

Page 75: ...75 2 2x 1 8 7 4 5 6 3 3 Nm Fitting the collector temperature sensor cont 5513 008 GB ...

Page 76: ...be damaged if the solar thermal system is not filled with heat transfer medium immediately after installation Therefore protect the collectors from insolation by covering them up Fitting the collector temperature sensor cont 5513 008 GB ...

Page 77: ...rings are the most suitable If other seals such as flat gaskets are used adequate glycol pressure and temperature stability must be guaran teed by the manufacturer Make all connections pressure and temperature resistant observe the maximum stagnation temperature of the collector Never use Teflon inadequate glycol resist ance Hemp connections insufficiently gas tight Equip the system to EN 12975 wi...

Page 78: ...it pump E Air separator F Shut off valve adjusting screw above flow indicator H G Drain valve H Flow indicator K Fill valve L Stagnation heat sink M Expansion vessel N Drip pan O Collector R DHW cylinder S Cylinder temperature sensor T Collector temperature sensor U Solar control unit Installation cont 5513 008 GB ...

Page 79: ...79 For commissioning see the Vitosol T service instructions cont 5513 008 GB ...

Page 80: ...hropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com 5513 008 GB Subject to technical modifications ...

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