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First Edition • First Printing

Operator's Manual

Symbol and Hazard Pictorials Definitions

Part No. 1286390GT

RL4LED™ Vertical Mast

5

Carbon Monoxide
hazard

Do not use light tower
indoors

Wear protective
clothing

Lifting point

Tie-down point

Tip-over hazard

Deploy outriggers
before raising mast

Tip-over hazard, tow
speed

Electrocution/
entanglement hazard

Electrocution/
entanglement hazard

Flashing beacon
indicates engine may
start at any time

Access by trained
and authorized
personnel only

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Содержание RL4 LED

Страница 1: ...Operator s Manual RL 4 LED from SN RL4LEDJ 101 ANSI CSA North America South America Asia with Maintenance Information First Edition First Printing Part No 1286390GT...

Страница 2: ...ns 4 General Safety 6 Work Area Safety 10 Legend 16 Controls 17 Inspections 19 Operating Instructions 30 Transport and Lifting Instructions 40 Maintenance 42 Specifications 45 Reporting Safety Defects...

Страница 3: ...ntended to be used only to provide lighting and electrical power to a work site Use of this product in any other way is prohibited and contrary to its intended use Bulletin Distribution and Compliance...

Страница 4: ...plies to your machine Please register your machine by visiting us on the web at www genielift com or by calling us toll free at 1 800 536 1800 Danger Failure to obey the instructions and safety rules...

Страница 5: ...tes a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous...

Страница 6: ...Earth ground Electrocution hazard Maintain required clearance Explosion Burn hazard Disconnect battery Read the service manual Keep away from moving parts Keep away from moving parts Explosion Burn ha...

Страница 7: ...hazard Do not use light tower indoors Wear protective clothing Lifting point Tie down point Tip over hazard Deploy outriggers before raising mast Tip over hazard tow speed Electrocution entanglement...

Страница 8: ...266884 A WARNING Ti p Over Hazar d Improper towing can result in death or serious injury 60 mph 97 km h Read and understand manuals Slow down for curves adverse weather hazardous road conditions road...

Страница 9: ...eath or serious injury Read and understand operator s manual and all safety signs before using or maintaining machine If you do not understand the information in the manuals consult your supervisor th...

Страница 10: ...o 1286390GT 1266679 A 0to50kv 50to200kv 200to350kv 350to500kv 500to750kv 750to1000kv 10ft 3m 15ft 4 6m 20ft 6 1m 25ft 7 6m 35ft 10 7m 45ft 13 7m 1000kv 60 mph 97 km h 1266678 A 1266676 A 1266678 12666...

Страница 11: ...r s Manual General Safety Part No 1286390GT RL4LED Vertical Mast 9 Shading indicates decal is hidden from view i e under covers 1266923 1266923 1266886 1266886 1267103 1267102 1267103 A 1266973 A 1266...

Страница 12: ...st be established by the utility owner or operator or by a registered professional engineer who is a qualified person with respect to electrical power transmission and distribution Allow for mast move...

Страница 13: ...operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present Do not use high energy starting aids on machines Tip over Hazards Do...

Страница 14: ...rushing Hazard Do not lower the mast unless the area below is clear of personnel and obstructions Keep hands and fingers away from any potential pinch points Collision Hazards Check the work area for...

Страница 15: ...nufacturer Fall Hazards Do not climb or stand on any part of the light tower during maintenance or operation Traffic Hazards Stand clear of traffic when starting or checking the unit along the road Da...

Страница 16: ...hen charging Do not expose the batteries or the charger to water or rain during charging Explosion Hazards Keep sparks flames and lighted tobacco away from batteries Batteries emit explosive gas Do no...

Страница 17: ...attached to the tow vehicle Be sure the safety chains are securely attached to the tow vehicle Safety chains should be crossed below hitch Be sure that all driving lights are operational Be sure all...

Страница 18: ...egend 1 LED modules 2 Winch 3 Control panel located under access door 4 Manual storage located inside cabinet 5 Leveling jack 6 Kickstand 7 Tie downs 8 Tongue with trailer hitch 9 T handle for mast ro...

Страница 19: ...en starting engine 4 Hour meter The hour meter displays the number of hours the machine has operated 5 Light switch Move the light switch up to turn on the lights Move the light switch down to turn of...

Страница 20: ...Interface between generator and light tower 3 12VDC 9AH Battery Used to power starter during remote starting 4 Wireless Rest Button Used to reset or pair remote fob 5 Wireless Reset Indicator 6 Hour m...

Страница 21: ...ection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenan...

Страница 22: ...d or missing parts and unauthorized modifications Electrical components wiring and electrical cables Mast components Latches and pins Tires and wheels Trailer lights and reflectors Outriggers leveling...

Страница 23: ...ly use the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step b...

Страница 24: ...e locking clip and pin 1 shown and retain 2 Rotate the tongue down into the light tower operating and towing position 3 Re install the locking clip and pin removed in step 1 to the new position 3 This...

Страница 25: ...the trailer lights and the safety chains 4 Open the latch on the trailer hitch 5 Pull the release pin on the tongue jack and rotate into vertical position 6 Turn the leveling jack handle to lower the...

Страница 26: ...ation lock 14 Rotate the mast clockwise and then counterclockwise as far as it will go in either direction Result The mast should rotate smoothly and easily in both directions 15 Rotate the mast to li...

Страница 27: ...operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to r...

Страница 28: ...1266653 Danger Electrocution hazard 1 1266655 Warning Improper Operation 1 1266657 Danger Electrocution hazard 1 Part No Decal Description Qty 1266658 Cosmetic Terex Logo front fairing 1 1266659 Cosm...

Страница 29: ...ndicates decal is hidden from view i e under covers 1266885 133461 1266650 72086 1286541 1286538 1286541 1286538 1266667 1266652 133062 1266884 1266648 1266647 1286540 1286537 1266655 1287638 1266653...

Страница 30: ...ring 1 1266668 Instructions Tongue deployment instructions 1 1266675 Warning Tip over Hazard Outriggers 1 1266676 Label Explosion Hazard 1 Part No Decal Description Qty 1266677 Warning Burn Hazard 1 1...

Страница 31: ...ast 29 Shading indicates decal is hidden from view i e under covers 1266675 1266886 1267102 1268278 1266923 1267103 1266677 1286540 1286537 133122 1266676 72086 1266652 133062 1266658 1266659 1266649...

Страница 32: ...tals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s...

Страница 33: ...locking clip and pin 1 shown and retain 2 Rotate the tongue down into the light tower operating and towing position 3 Re install the locking clip and pin removed in step 1 to the new position 3 This w...

Страница 34: ...sconnect the trailer lights and the safety chains 4 Open the latch on the trailer hitch 5 Pull the release pin on the tongue jack and rotate into vertical position 6 Turn the leveling jack handle to l...

Страница 35: ...release If the engine fails to start within five seconds release the switch and wait at ten seconds before attempting to restart engine again 7 Once the engine warms to operating temperature push the...

Страница 36: ...quires electrical current from the battery If the Ignition Switch is left in the ON position for extended periods several weeks the battery can be completely drained Moving the Ignition Switch to the...

Страница 37: ...o the ON position 3 Push and hold the Wireless Set Button 4 located on the Generator panel for approximately three seconds the red light 5 Wireless Reset Indicator will turn on 4 Push and release the...

Страница 38: ...1 as described in the Operators Manual when ready 2 Unit 2 and Unit 3 if desired will be the RL4LED Unit s intended to have power supplied to it from the GFCI Receptacle of Unit 1 3 Connect a 10 3 Ext...

Страница 39: ...rotation lock 2 Rotate the mast to the desired position 3 Tighten the T handle to secure the mast in the desired position Operation of Lights Note The engine must be running before the lights are tur...

Страница 40: ...the latch on the coupler 10 Turn the tongue jack handle to lower the tongue 11 Close the latch on the coupler 12 Turn the tongue jack handle to raise the jack wheel Pull the spring pin on the tongue...

Страница 41: ...the gas pedal and keep the steering wheel straight If the vehicle and or trailer travels off the paved road hold the steering wheel firmly and let up on the gas pedal Apply the brakes carefully and g...

Страница 42: ...ng while the machine is being loaded Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight See the serial label for the machine weight Commo...

Страница 43: ...to withstand the machine weight See the serial label for the machine weight Lifting the Machine with a Crane or Forklift Fully lower the mast to the stowed position Rotate the light bar perpendicular...

Страница 44: ...ing symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning b...

Страница 45: ...iminate the corrosion on the battery terminals and cables Check the Tire Pressure Bodily injury hazard An over inflated tire can explode and may cause death or serious injury Collision hazard An exces...

Страница 46: ...quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machi...

Страница 47: ...See serial label for specific machine weight Tongue weight 203 lbs 92 kg Tire size U S ST175 80D13 Load C Engine type Champion 3 5 kW Inverter Fuel capacity Standard 17 5 gallons 66 24 liters Run tim...

Страница 48: ...SA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become inv...

Страница 49: ......

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