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3.0 

GENERAL INFORMATION ON BALE WRAPPING. 

3.1 

THE PRINCIPLE. 

The advantages of round bale ensilage are many, and include fewer feed units, a flexible harvesting 
system, large capacity and the possibility of selling feed units. 

In principle, the same fermentation processes occur whether the fodder is placed in a silo or pressed 
into bales and packed in plastic, i.e. lactic acid fermentation in anaerobic conditions. The oxygen in 
the bale must be exhausted before fermentation begins. 

The grass should be dried to approximately 30-40% solid content. The solid content can be 
determined by twisting the grass by hand. If drops of liquid are forced out of the grass, the solid 
content is less than 25%. Low solid content, (wet grass), can lead to increased butyric acid 
fermentation if preservatives are not added to the grass. If the solid content is too high, (over 50%), 
normal fermentation will not take place and there will be enough oxygen in the bale to produce mould 
fungus. 

3.2 

THE BALE PRESS. 

It is vital that the bale press produces compact, well-formed bales, as misshapen bales can be 
difficult to pack. Pressing will also often take longer, thereby increasing the amount of plastic used. 

3.3 

DIFFICULT BALES. 

When a misshapen bale is packed, it will have a tendency to move outwards or inwards on the rollers. 
If the bale begins to move outwards, the machine must be lifted slightly at the rear edge to get the 
bale to rest against the support rollers on the main frame. It can therefore be useful to use a hydraulic 
top stay to make this adjustment easier. (See chapter 4.2). 

If the support rollers almost disappear into the bale the machine should be pressed down slightly at 
the rear edge in order to remove the bale from the machine. The plastic can be damaged when 
friction against the rollers increases. Best results are achieved when the bale rolls easily against the 
support rollers all the time. 

If the bale to be packed is conical you must ensure that the sharp end is pointed at the tractor. It will 
then be easier to get the bale to lie correctly during packing. It is easy for such a bale to "turn" forward 
in the direction in which it is pointing, and therefore lie against the support rollers. If the bale is lying 
on a slope it must be picked up from the lower side. A hydraulic top stay will again be advantageous. 

3.4 

TYPES OF PLASTIC. 

A good type of plastic with good adhesive properties, and which is recommended for bale wrapping, 
must be used. The thickness of the plastic foil should be at least 25 µ. (25/1,000 mm). In order that 
the plastic tightens sufficiently around the bale, it is stretched before being wrapped, so it is somewhat 
thinner when it is put on the bale. With short-term storage, (up to eight weeks), it is recommended 
that bales have a minimum of four layers of plastic at the thinnest points, with at least 52-53% 
overlap. 

For long-term storage, or when the grass is wet when it is packed, the bale should have 90-100 µ 
plastic, (6 layers), and the same amount of overlap. If thinner plastic is used, more layers should be 
applied. If it is very hot the plastic will be stretched further, and more layers should be applied. It is 
better to have slightly too much than too little plastic on the bale. 

From experience, light plastic produces slightly lower temperatures within the bale, and tends to 
improve feed quality. 

* Emergency stop: see chapter 2.1

Содержание AUTO WRAP 1200 EH

Страница 1: ...MOUNTING OF PLASTIC FILM 15 7 0 REMOTE CONTROL UNIT CR 900 16 8 0 SPEED SETTING OF THE WRAPPING ARM 22 9 0 ADJUSTING THE OVERLAP 23 10 0 OPERATION INSTRUCTION 24 11 0 12 0 PERIODIC MAINTENANCE 26 13...

Страница 2: ...pping machine 1 Wrapping arm motor 7 Main frame 2 Wrapping arm 8 Speed control 3 Prestretcher 9 Stationary arm 4 Rollers 10 Lifting sling 5 Support rollers 11 Emergency stop 6 Cutter 12 Safety guard E...

Страница 3: ...be a reference for maintenance and troubleshooting So take good care of the books they are a part of the machine Read carefully through this manual and specially chapter 2 0 safety instructions befor...

Страница 4: ...an emergency stop because it does not shut down the inputs But it has the same function so we have decided to call it an emergency stop in this manual 2 2 BECOME FAMILIAR WITH THE OPERATIONS OF THE M...

Страница 5: ...ined we have a wrapping arm with a prestretcher and a plastic roll Once every time around this wrapping arm passes the main frame Here there may occur a squeeze danger if a person stands to close to t...

Страница 6: ...used if this cover is removed or damaged 6 SQUEEZE DANGER BETWEEN TELESCOPE FRAME AND MAIN FRAME OUTWARDS On both ends of the telescope frame there can occur a squeeze danger when loading a new bale K...

Страница 7: ...y working implements often has an overall negative effect on the tractor s driving and braking capacity 2 9 TRANSPORTING When transported on a public road there are certain safety measures that must b...

Страница 8: ...rt rollers almost disappear into the bale the machine should be pressed down slightly at the rear edge in order to remove the bale from the machine The plastic can be damaged when friction against the...

Страница 9: ...loose and misshapen bales with low solid content should not be stacked higher than one layer as this could easily cause deformity and the danger of runoff will be increased Bales can also be stored on...

Страница 10: ...sure the machine is level across the tractor Tight up and lock the lifting arms so there is no sideways movement 4 2 TOP LINK Adjust the top link of the tractor so that the machine is level with the...

Страница 11: ...t to recommend To secure the electric system against short circuits there is an 10A fuse on the plus leader near to the battery pole BROWN LEADER GOES TO BATTERY PLUS POLE BLUE LEADER GOES TO BATTERY...

Страница 12: ...ressure the tractor gives or what oil pressure the balewrapper receives please contact your machinery dealer Generally all tractors have got some counter pressure in their hydraulic return systems Som...

Страница 13: ...frame during transport Fig 4 5 7 Make sure that the plug in contact from the remote control is connected to the socket on the machine 8 Start the tractor and try out the functions A bale is not requi...

Страница 14: ...tested you start the wrapping arm Hold out an arm or any obstacle The wrapping arm shall now stop before it hits the arm 5 6 To restart the machine the obstacle must be removed and the safety guard m...

Страница 15: ...TTER OPEN 5 on the remote control block Pull out the film and place it over the U shaped slot 6 5 Push the CUTTER CLOSED button 4 and the film will be held in the U shaped slot 6 6 HEIGHT ADJUSTMENT O...

Страница 16: ...in terms of facilities service and operation THE DISPLAY UNIT AND PANEL FUNCTIONS FUNCTION DESCRIPTION PRESELEKT The menu scroll up down key Is used for the mode the operator wishes to view It is also...

Страница 17: ...or manual operation The manual operation of the device is not accessable during an automatic operation 1 Activates the WRAP ARM for manual operation The wrapping will commence in slow speed and then a...

Страница 18: ...le when in standby mode STANDBY MODE Standby mode is the waiting state between the Auto and the Manual mode Standby mode is automatically resumed when 1 An automatic cycle is completed 2 Between cycle...

Страница 19: ...s which enables the operator to perform various tests and adjustments to the machine operation Should adjustments of parameters which are not accessable to the operator be required please contact the...

Страница 20: ...quired for display messages may be chosen if available via this meny AUDIOALARM DISPLAY Press SET to enter The contrast adjustment needed depends on the viewing angle and the light conditions in the c...

Страница 21: ...to 25 WRAP CYCLE 0 To exit programmation of required film layers 25 0 push the EXIT button The balecounter number BALES 1 324 in this case counter number 1 will then flash and the counter number is n...

Страница 22: ...hree seconds per revolution The adjustment is carried out by turning the wheel on the control valve Turning clockwise REDUCES the speed and turning counterclockwise INCREASES the speed It is recommend...

Страница 23: ...valve for wrapping arm speed See chapter 8 3 When the wrapping arm speed is OK you can set the overlap 9 2 OVERLAPPING Use a black marker to mark a line on the middle of the film wrapped on the bale...

Страница 24: ...the plastic film end is in the slot push START 8 and the wrapping arm now moves at speed for approx one half revolution before it automatically switches to full speed This is to avoid damage of the fi...

Страница 25: ...RS OUT 7 and the bale will rest on the ground Drive the tractor carefully away from the bale Try to avoid touching the bale with the rollers The plastic film will now tear off by the perforation at th...

Страница 26: ...st completely squeezed together when the cutter arm is all down 12 4 GEAR OIL The oil in the gearbox for the rollers must be exchanged after the first 100 working hours and after that every 2000 hours...

Страница 27: ...st be greased regularly 12 10 SKIDDING RINGS Skidding rings and brushes for the emergency stop have to be cleaned up regularly Use alcohol or electric contact spray If necessary rub off the rings with...

Страница 28: ...en e g START is pushed the wrapping arm motor starts at speed After a preprogrammed time it switches over to full speed After approx two revolutions it releases the film end and switches over to speed...

Страница 29: ...ractors with variable oil pump like John Deere the crane handle must be closed Pos 10 fig 4 2 Then the oil can only come into the main valve block by operating one of the functions The closed centre v...

Страница 30: ...the wrapping arm motor AUTO WRAP 1200 EH NUMERICAL ORDER OF THE MAGNET VALVES The numbers of the magnet valves are identical with the corresponding numbers on the electric leaders Valve for CUTTER Val...

Страница 31: ...btained by the mounting of a nozzle inside the fitting to the brake a Non return valve It shall prevent the oil of going back to the control valve for wrapping arm speed It is placed inside the block...

Страница 32: ...return valve which prevents oil from flowing to the wrapping arm motor when rollers width is operated When rollers out are operated the oil flows from the minus side of the width cylinder and through...

Страница 33: ...you need more power to operate the valves MAX ALLOWED COUNTER PRESSURE IS 10 BAR If you are in doubt about the counter pressure arrange a free return directly to the tank If the counter pressure goes...

Страница 34: ...to the main functions Pos 1 5 fig 14 2 If the electric supply is in order and one of the functions falls out the reason can be a mote that tights or prevents the sliding shaft to open and or close Tr...

Страница 35: ...be removed so that the wrapping arm can move free b The safety valve S3 fig 14 4 can be leak so that the oil is passing by the wrapping arm motor Dismantle and try out if the sliding shaft can move fr...

Страница 36: ...eak out through this valve so the roller motors are losing their power To be able to loosen possible mote the valve can be operated manually with a screwdriver at the end of the valve See chapter 16 2...

Страница 37: ...C CHART NORSE AUTO WRAP 1200 EH RIGHT ROLLER MOTOR OILFILTER LEFT ROLLER ROLLER MOTOR SPEED DOWN CUTTER UP TWO STEPS SPEED IN WRAPPING ARM MOTOR WIDTH OUT WRAPPING ARM SPEED Emergency stop see chapter...

Страница 38: ...in Guarantee claimed parts also have to be enclosed All return shall be agreed upon before sending and marked with serial number on the machine and the name and address of the dealer Freight costs for...

Страница 39: ...erial number of machine Type Serial number of control unit Production year Purchase date WE HAVE READ AND ACCEPT THE CURRENT WARRANTY TERMS Importer Date Firm Signature Dealer Date Firm Signature Cust...

Страница 40: ...HAVE YOU GOT ENOUGH TRAINING ABOUT THE MACHINE FROM YOUR DEALER YES NO 44...

Страница 41: ...45...

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