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Page 15

Hi-E Model EPH Pool and Spa Heater

Figure 14. Removing the 4-Wire Fan Connector

Figure 15. Upper and Lower Front Panel Removal

4D. Replacing the Burner, Heat

Exchanger, and Condensate Pan

Due to the complexity of the procedures required

to replace these components, the instructions are
included in the replacement kits. The appropriate kit
numbers can be found in the parts list (see Section 5).

4E. Removing the Igniter

NOTE: One of the screws also attaches the ground
lug to the outside right panel.

1. Remove two retaining screws from the tempera-

ture control circuit board.

2. Carefully slide the temperature control circuit

board into the heater compartment.

3. On the right side of the heater, remove the three

screws that fastens the electrical junction box to
the right side panel.

4. Remove the upper front panel by removing the

screw located on the left side, inside the heater
compartment (see Fig. 15).

5. Lift the upper front panel out of the three slots and

set it aside (see Fig. 15).

6. Remove the lower front panel assembly by remov-

ing the three screws along the base of the heater,

and the four screws on the sides (see Fig. 15). Two
of these screws are inside the heater compartment.

7. Remove the hex bolts that fastens the igniter and

pull the igniter out of the heater. Make sure you do
not damage the refractory material around the
opening.

8. Install the new igniter so that the black igniter

surface doesn't touch the chassis or refractory
material when it is in place. The igniter should be
1/2 inch +1/16 inch (13 mm +1.58 mm) from the
burner surface and parallel to it (see Fig. 16).
Make sure there is no leakage from the combustion
chamber. A small leak of hot gas will erode the
leak area, make it larger, and cause a problem.

9. Install new gaskets.

10. If the igniter glows, but flame appears only briefly,

there may be a problem with the fuel supply,
igniter or ignition control, or the piping to the
venting system.

11. If a new installation or the fuel gas piping has

been serviced, remove any air in the gas supply
line, so the heater will operate normally. Using an
incorrect fuel will result in the fuel/air mixture
being wrong and a flame that is not normal. The
fuel gas must be the same as specified on the
heater rating plate.

Содержание Hi-E EPH 300

Страница 1: ...closed allowing the heater to fire even if the filter pump is off Therefore the height difference between the heater and the pool or spa water surface level must fall within the correct range 2A 2 Hig...

Страница 2: ...by the touch panel pads or when the 120 volt alternating current VAC power to the heater is interrupted 2A 7 Gas Valve The Hi E heater has a negative pressure gas valve that regulates the gas to the...

Страница 3: ...wiring connections solid 8 Is the ignition control in lockout mode Turn the heater off and then back on at the touch panel to restart the ignition sequence If all of these items have been checked look...

Страница 4: ...water flow 2E 2 Temperature Rise Test Case 2 The main reason for a temperature rise value greater than 22 F 12 2 C is a low water flow through the heater Check the installation for the following 1 In...

Страница 5: ...gas Figure 5 Typical Manual Bypass Valve Installation Notes 1 When using metal pipe as heat sink join metal and PVC CPVC using metal male and PVC CPVC female connection 2 A manual bypass valve is used...

Страница 6: ...mm 7 49 mm Color Code Brass Silver 5 The pressure at the gas valve outlet will be 0 2 inch 5 08 mm water column W C less than the pressure at the venturi lower inlet 6 Take a reading The ideal range s...

Страница 7: ...or too many 90 degree elbows see Document 3090B Installation and Operation Manual 3 Worn or dirty combustion air filter 4 Internal blockage in the condensate trap or drain system To check the venturi...

Страница 8: ...preset to work at an optimum elevation of 3 feet 0 91 m above or below the water surface level of the pool spa to be heated see Fig 9 However the switch can be adjusted to operate correctly in heaters...

Страница 9: ...Wiring Diagram LEGEND P PURPLE BL BLUE BK BLACK O ORANGE W WHITE G Y GREEN W YELLOW TRACER BR BROWN W BK WHITE W BLACK TRACER Y YELLOW W R WHITE W RED TRACER R RED BL O BLUE W ORANGE TRACER GY GRAY FA...

Страница 10: ...le Link Blue Wire 24VAC at Fusible Link Red Wire Is Combustion Fan Operating Table 3 Temp Control Sensor Resistance Water Temperature Sensor Resistance F C Ohms 50 10 19 906 60 16 15 314 70 21 11 884...

Страница 11: ...sure 3B 3 Adjusting the Pressure Switch When the heater is installed between 3 and 10 feet 0 91 and 3 05 m below the water surface of the pool or spa the pressure switch senses the increased weight of...

Страница 12: ...sistance in the range of 50 to 400 ohms 3 If the reading is above or below the range of 50 to 400 ohms replace the igniter Figure 10 Adjusting the Pressure Switch 6 Turn pump ON If pressure switch doe...

Страница 13: ...rom the flow control valve see Fig 13 3 Inspect the disk to make sure it is properly seated 4 If the disc is not properly seated disassemble the valve and overhaul it Replace any corroded parts 3B 6 T...

Страница 14: ...aching the combustion air fan to the venturi 10 Hold the combustion air fan with one hand and separate from the venturi 11 Reverse the previous steps to install a new fan Figure 12 Filter Removal Figu...

Страница 15: ...nel assembly by remov ing the three screws along the base of the heater and the four screws on the sides see Fig 15 Two of these screws are inside the heater compartment 7 Remove the hex bolts that fa...

Страница 16: ...al Strip Assembly R0209700 66 Fuse Assembly R0212600 67 Fuse 1 1 4 Amp R0021300 68 Panel Upper Front R0205100 69 Label Upper Front Panel R0209800 70 Bezel Temperature Control R0209900 71 Panel Lower F...

Страница 17: ...Page 17 Hi E Model EPH Pool and Spa Heater...

Страница 18: ...H 03867 603 335 6300 480 S Service Road West Oakville Ontario Canada L6K 2H4 905 844 8233 The above warranty applies only if the installa tion and operating instructions applicable to the model purch...

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