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page 22   Model 2002

dV

dT

0

0

dV

1

dT

V

1
S

dS

dT

therefore

K

R

L

R

L

dV

dT

P

(

SdV

dT

VdS

dT

)

0

Figure 5.2 shows a typical schematic of a B implanted  Wheatstone bridge network in a Si dia-
phragm inverted box type geometry.  The inside of the box is evacuated during anodic bonding to
a Pyrex substrate.  The membrane has maximum deflection at atmosphere (or higher pressure)
and the membrane resistances change value as the differential pressure is decreased during
pumpdown.  The resulting differential output is

V

o

 = SPV+V

1

where

S is the sensitivity
P is the pressure
V is the applied bridge voltage

V

1

 is the no load output voltage

Since the sensitivity changes so dramatically with temperature, some correction is required for
compensation.  The change in output voltage

To insure temperature invariance,

which requires for any change in sensitivity to be countered by an equal but opposite change in
applied voltage.  The temperature compensation is a network of temperature dependent resistive
components and fixed temperature compensation current source compensation, TCR = -TCS.

Sensitivity of the sensor is proportional to the sensor factor (K), the strain gauge positioning of
the diaphragm (

φ

) and the diaphragm geometry (

θ

) thus S

K

φθ

. Once the defining geometry of

the resistive film and piezo membrane have been established, the sensor factor is dependent on
the crystal orientation of the membrane material, the doping level and diffusion parameters and
the strain gauge geometry.  The sensor factor is essentially the change in resistance for a change in
strain or,

Boron ion implanted doped Si matrix resistance elements are employed as shown in Figure 5.2.

The die is electrostatically bonded on to a Pyrex substrate in a good vacuum so that the die cavity
is evacuated, this provides maximum deflection at atmospheric pressure.  When the sensor is
exposed to vacuum the deflection becomes less and less as the die cavity pressure and the
vacuum system pressure equalizes.  Eventually the strain in the membrane due to 

P becomes

zero and only the residual strain in the lattice remains.  The bridge resistive elements are oriented
to give maximum change in bridge resistance which in turn gives maximum voltage out for a
given strain.

Содержание 2002

Страница 1: ...odel 2002 page 1 MODEL 2002 MODEL 2002 MODEL 2002 MODEL 2002 MODEL 2002 V V V V VA A A A ACUUM G CUUM G CUUM G CUUM G CUUM GA A A A AUGE UGE UGE UGE UGE INSTRUMENTS TELEDYNE HASTINGS INSTRUCTION MANUA...

Страница 2: ...new revision of the manual Each new revision includes a revised copy of this print history page Revision A Document Number 149 0798 September 1998 Revision B Document Number 149 032000 March 2000 Revi...

Страница 3: ...escription 9 3 2 RUN Mode 10 3 3 HI and LOW Set Point Modes 11 3 4 CAL Mode 11 3 5 GAS Mode 14 3 6 UNITS Mode 15 4 0 4 0 4 0 4 0 4 0 REAR P REAR P REAR P REAR P REAR PANEL DESCRIPTION ANEL DESCRIPTION...

Страница 4: ...8 2 Operation 38 9 0 9 0 9 0 9 0 9 0 0 10 0 10 0 10 0 10 0 10 V V V V Volt INTERF olt INTERF olt INTERF olt INTERF olt INTERFA A A A ACE CE CE CE CE 39 39 39 39 39 9 1 0 10Volt Interface Connector Pi...

Страница 5: ...3a deposited on a 1 micron thick Si3 N4 membrane The membrane is peripherally supported by a Si box shaped die and is covered by a thick Si lid parallel to the membrane and open on two ends see Figur...

Страница 6: ...operate with various gases An optional serial interface board can be installed to provide RS232 or RS485 support The Model 2002 control unit fits a standard DIN 43700 insert 1 4 DIN and mounts into a...

Страница 7: ...6 6 If y If y If y If y If you ha ou ha ou ha ou ha ou hav v v v ve computer interface or process control options e computer interface or process control options e computer interface or process contro...

Страница 8: ...ne gasket that was shipped with the control unit onto the case from the back Slide the controller through the panel cutout Hold the hardware against the side and tighten the two screws T T T T Transdu...

Страница 9: ...his pressure the HIGH TTL output will be 5V LO LO LO LO LOW W W W W Low set point is displayed in scientific notation below this pressure the LOW TTL output will be 5V CAL CAL CAL CAL CAL Pressure is...

Страница 10: ...A D converter and will update the display about four times per second A D Speed A D Speed A D Speed A D Speed A D Speed Adjust Adjust Adjust Adjust Adjust The Model 2002 utilizes a 24 bit sigma delta...

Страница 11: ...comes less less less less less than the set point The alarm lights cannot indicate an alarm condition while in the set point modes Therefore it is advisable not to leave the instrument in these modes...

Страница 12: ...reading determines which of the three coefficients will be ad justed To adjust a calibration coefficient press the MODE switch until the CAL light is illuminated Then simultaneously press the UP and...

Страница 13: ...the ZERO switch once if below 6x10 5 Torr otherwise use the UP and DOWN switch to adjust the display of the Model 2002 to match the pressure indicated by the reference If using the UP and DOWN switch...

Страница 14: ...ress and release the MODE switch as necessary to return the Model 2002 to the RUN mode and store the coefficients to permanent memory 3 5 GAS Mode The Model 2002 can provide true pressure measurements...

Страница 15: ...1 Torr Table 2 gives conversion factors for the most often used pressure units Torr mm Hg mTorr micron Hg atm athmosphere mbar millibar Pa psi lb in 51 72 7 5x10 0 75 760 10 1 1 32x10 1 32x10 1 9 869...

Страница 16: ...page 16 Model 2002 This page was intentionally left blank...

Страница 17: ...roller to automatically zero the Model 2002 whenever the pressure is below the low 10 5 Torr range A Digital Common is provided on pin 5 which can be used with relay contacts or switch contacts to rem...

Страница 18: ...refore Note that the INT function simply returns to the first digit in a number examples INT 2 56 2 INT 9 87 9 Voltage to pressure conversion example Given V 2 35 Volt First calculate the exponent EXP...

Страница 19: ...del 2002 is below the Low set point the Low signal line pin 4 will be set to aTTL high level 5VDC When the indicated pressure is above the Low set point the Low signal line pin 4 will be set to aTTL l...

Страница 20: ...50V 1 4 A It can be accessed by unplugging the AC cord and prying the fuse compartment open with the tab and slot in the power inlet chamber There is a spare fuse in the compartment within the fuse ho...

Страница 21: ...s pressure indication from 100Torr down to less than 1x10 4 Torr The two decade overlap in measurement range is convenient for smooth transition either descending or ascending in pressure Both sensors...

Страница 22: ...d temperature compensation current source compensation TCR TCS Sensitivity of the sensor is proportional to the sensor factor K the strain gauge positioning of the diaphragm and the diaphragm geometry...

Страница 23: ...Model 2002 page 23 Figure 5 2 Pressure Diaphragm Diffused bridge resistors Backing surface or restrainer View A A ES e1 e2 Ground Ground Diffused bridge resistors A A...

Страница 24: ...nce The power supplied to the sensor resistor must equal the heat dissipated Et The three main heat loss routes from the heated sensor are thermal conduction through the silicon nitride membrane to th...

Страница 25: ...Silicon lid x Membrane Silicon base TO 8 header Temperature compensation resistor Pt Silicon nitride membrane Heated sensor resistor Pt Silicon substrate Figure 5 3a Figure 5 3c Silicon lid Silicon b...

Страница 26: ...stant at high pressures and directly proportional to the pressure at low pressures The energy loss Eg changes between these two controlling equations as the system passes through the transition region...

Страница 27: ...nsor Vacuum Gauge 1 0E 05 1 0E 04 1 0E 03 1 0E 02 1 0E 01 1 0E 00 1 0E 01 1 0E 02 1 0E 03 1 0E 05 1 0E 04 1 0E 03 1 0E 02 1 0E 01 1 0E 00 1 0E 01 1 0E 02 1 0E 03 Pressure Torr Zeroed Sensor Output Arb...

Страница 28: ...page 28 Model 2002 This page was intentionally left blank...

Страница 29: ...rity No parity Stop bits One stop bit A common application of the RS232 version of the HPM 2002 is to connect the pressure gauge directly to the serial port of a PC This is done by first wiring a comm...

Страница 30: ...tention character followed by the address string the command string and the terminator If all components of the ASCII data string are valid the command will be accepted and executed The RS 485 mode is...

Страница 31: ...nts carriage return When entering more than one command in the same data string they must be separated by a comma All command strings must be followed by the terminator character carriage return CR al...

Страница 32: ...the data the user is free to choose any value appropriate to his use of the instrument The Turnaround Delay and RS 485 address are unique to multipoint communications In order to prevent inadvertent m...

Страница 33: ...alid range of the presently selected Unit of Measurement i e Torr mbar or Pascal The data is checked to be valid before being accepted If the command syntax is not met or if the number is out or range...

Страница 34: ...ain Board EEPROM Error 2 Probe EEPROM any Error 1 Probe EEPROM Not Responding 8 Probe EEPROM Read Error 1 Probe EEPROM Checksum Error 4 Probe EEPROMVerification Error 2 Probe EEPROM Identification Err...

Страница 35: ...or a maximum switching current of 250VA resistive load Connec tion to the relay contacts is made via connector mounted through the rear panel of the Model 2002 Screw terminals on the mating connector...

Страница 36: ...page 36 Model 2002 7 2 Relay Connector Pin Assignment 7 3 Operation...

Страница 37: ...2002 with this option requires a CPU with firmware for version 1 6 or later 8 1 4 20 mA Interference Connector Pin Assignmets Pin Connection 1 Internal loop power out channel 1 3 Loop in channel 1 8 I...

Страница 38: ...0mTorr The equations below give the output currents for a given pressure Note that for both channels the output is always between 4mA and 20mA Specifically when the pressure is below 1Torr channel 1 c...

Страница 39: ...tion 1 Channel 1 Output 2 Channel 1 Shield Analog Common 3 Channel 1 Output 7 Channel 2 Output 8 Channel 2 Output 9 Channel 2 Shield Analog Common Both output channels are true differential and are sh...

Страница 40: ...the higher pressure range 0 1024 Torr The second channel corrresponds to the lower pressure range 0 1000mTorr The equation below gives the output voltage for a given pressure V channel 1 P Torr 100 V...

Страница 41: ...nection a Remove the front panel by removing the bezel and four phillips head screws Disconnect AC power prior to removal of the front panel b Slide the display board and the main PCB out of the case...

Страница 42: ...page 42 Model 2002...

Страница 43: ...workmanship during the warranty period Defective instruments should be returned to Hastings Instruments shipment prepaid together with a written statement of the problem and a Return Material Authori...

Страница 44: ...page 44 Model 2002 This page was intentionally left blank...

Страница 45: ...Model 2002 page 45 Diagrams and Drawings SECTION 11...

Страница 46: ...2 05 KF 16 HPM 2002 05 KF 16 HPM 2002 05 KF 25 HPM 2002 06 KF 25 HPM 2002 06 KF 25 HPM 2002 06 KF 25 HPM 2002 06 KF 25 HPM 2002 06 T T T T Tube Outline Dra ube Outline Dra ube Outline Dra ube Outline...

Страница 47: ...ube HPM 2002 07 1 4 1 4 1 4 1 4 1 4 VCR HPM 2002 02 VCR HPM 2002 02 VCR HPM 2002 02 VCR HPM 2002 02 VCR HPM 2002 02 2 3 4 Confla 2 3 4 Confla 2 3 4 Confla 2 3 4 Confla 2 3 4 Conflat t t t ttm tm tm t...

Страница 48: ...2 Out Model 2002 Out Model 2002 Out Model 2002 Out Model 2002 Out line Dimensions line Dimensions line Dimensions line Dimensions line Dimensions 3 54 90mm 6 75 171mm Model 2002 Outline Dra Model 2002...

Страница 49: ...P P Panel Mounting anel Mounting anel Mounting anel Mounting anel Mounting Mounting Clip Mounting Clip Mounting Clip Mounting Clip Mounting Clip Attachment Attachment Attachment Attachment Attachment...

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