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1.1 Software history

Data about software revisions is shown in the Supervisor menu. Go to Test > Information >

Test > Information >

Test > Information >

Test > Information >

Device ID

Device ID

Device ID

Device ID. For more data, refer to

Function description

on page 73. If it is not possible to refer to

the device menu, record the serial number of the device (given on the device nameplate) and
speak to the supplier.

1.2 Intended use

This TDR level transmitter measures distance, level, mass and volume of liquids, pastes,
slurries, granulates and powders. It can also measure level and interface of liquids at the same
time.

It can be installed on tanks, silos and open pits.

Release date

(back end)

[YYYY-MM-DD]

Back end

Front end

DTM revision

Hardware

NE 53 level

2005-10-18

1.0.2.73

1.0.0.22

1.0.0.24

2139590100

n/a

2006-02-27

1.02.75

1.0.0.22

1.0.0.24

2139590100

3

2006-05-29

1.02.75

1.0.0.25

1.0.0.24

2139590100

3

2006-09-01

1.02.77

1.0.0.26

1.0.0.32

2139590100

3

2007-11-21

1.02.79

1.0.0.27

1.0.0.33

2139590100

3

2008-06-22

1.02.80

1.0.0.27

1.0.0.34

2139590100

3

2010-03-01

2.02.82

1.02.82

1

1.0.0.28

1.0.0.35

4000659401

2

1

3

2010-05-01

2.02.83

1.02.83

1

1.0.0.28

1.0.0.37

3

4000659401

4

3

n/a

2012-03-05

2.02.84

1.02.84

1

1.0.0.28

1.0.0.37

3

4000659401

5

3

3

1

This back end firmware revision is only used for device upgrades

2

It is possible to upgrade the hardware (revision 2139590100) with back end firmware revision 1.02.82

3

If your computer uses the Windows XP operating system, install DTM revision V 1.0.0.35. If your computer uses the Windows 7 operating
system, install DTM revision V 1.0.0.37.

4

It is possible to upgrade the hardware (revision 2139590100) with back end firmware revision 1.02.83

5

It is possible to upgrade the hardware (revision 2139590100) with back end firmware revision 1.02.84

CAUTION!

Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.

INFORMATION!

The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.

0

7

www.tek-trol.com

Technology Solutions

Instruction Manual

Tek-Flex

4100A

1. SAFETY INSTRUCTION

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Содержание TEK-FLEX 4100A

Страница 1: ...Technology Solutions TEK FLEX4100A Explosion Proof Guided Wave Radar Level Transmitter Instruction Manual Document Number IM 4100A www tek trol com...

Страница 2: ...Customer Support 796 Tek Drive Crystal Lake IL 60014 USA Tel 1 847 857 6076 1 847 655 7428 www tek trol com No part of this publication may be copied or distributed transmitted transcribed stored in...

Страница 3: ...ormation for nozzles 21 3 5 3 Installation requirements for concrete roofs 23 3 6 Installation recommendations for liquids 24 3 6 1 General requirements 24 3 6 2 How to attach probes to the bottom of...

Страница 4: ...PACTware 63 5 5 Remote communication with the AMS Device Manager 64 6 Operation 65 6 1 User modes 65 6 2 Operator mode 65 6 3 Supervisor mode 68 6 3 1 General notes 68 6 3 2 How to get access to the...

Страница 5: ...7 Disposal 113 8 Technical data 114 8 1 Measuring principle 114 8 2 Technical data 117 8 3 Pressure temperature table for probe selection 122 8 4 Guidelines for maximum operating pressure CRN certific...

Страница 6: ...r settings 138 9 9 HART menu tree for AMS 140 9 9 1 Overview AMS menu tree positions in menu tree 140 9 9 2 AMS menu tree details for settings 141 10 Appendix 144 10 1 Order code 10 2 List of spare pa...

Страница 7: ...80 1 0 0 27 1 0 0 34 2139590100 3 2010 03 01 2 02 82 1 02 82 1 1 0 0 28 1 0 0 35 4000659401 2 1 3 2010 05 01 2 02 83 1 02 83 1 1 0 0 28 1 0 0 37 3 4000659401 4 3 n a 2012 03 05 2 02 84 1 02 84 1 1 0 0...

Страница 8: ...GER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation CAUTION If you install a device with a rod or cable probe in a non metallic tank or open air...

Страница 9: ...not possible to protect such data completely against access by third parties We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpos...

Страница 10: ...ead the information in this document and observe applicable national standards safety requirements and accident prevention regulations If this document is not in your native language and if you have a...

Страница 11: ...to serious health problems and even death There is also the risk of seriously damaging the device or parts of the operator s plant WARNING Disregarding this safety warning even if only in part poses t...

Страница 12: ...ched and you ordered the segmented probe option only part of the probe is attached to the device For the assembly procedure of the segmented single rod probe refer to How to assemble the single rod pr...

Страница 13: ...the single rod probe segmented probe on page 40 For the assembly procedure of the segmented coaxial probe refer to How to assemble the segmented coaxial probe on page 43 The assembly instructions and...

Страница 14: ...refer to Technical data on page 127 The device has a set up wizard fully potted electronic sub assemblies and online help functions You usually will not need this document to install set up and operat...

Страница 15: ...rence and heat number 3 Gasket material data refer to the illustration that follows Figure 2 4 Symbols for the supplied gasket material on the side of the process connection 1 EPDM 2 Kalrez 6375 WARNI...

Страница 16: ...try cable entry size Notified body for radio approval 2 Hardware revision Software revision 3 Nominal voltage for operation For further information refer to Non Ex devices on page 57 4 Degree of ingre...

Страница 17: ...e elements given in the order INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate WARN...

Страница 18: ...a hoist 2 Wind cable probes greater than 400 mm 16 in diameter 3 Do not hold the probe when you lift the device 4 Do not wind the flexible conduit less than 330 mm 13 in diameter WARNING If you do no...

Страница 19: ...perature range of the gasket material unless the device is a High Temperature version Refer to the table Temperature ranges for gaskets that follows and to Technical data on page 130 Ex devices see su...

Страница 20: ...only The process connection temperature range is 20 150 C 4 302 F INFORMATION Single rod probes with protective sheath option only Single rod probes with protective sheath option only Single rod prob...

Страница 21: ...a high nozzle make sure that the probe does not touch the side of the nozzle attach the probe end We recommend that you use a coaxial probe this solution is applicable only to liquids INFORMATION It i...

Страница 22: ...too near to the product inlet 3 If it is not possible to put the device in the recommended position install a deflector pipe Figure 3 8 How to prevent build up of product around the process connectio...

Страница 23: ...axial probes in clean liquids that are not too viscous Figure 3 9 Installation on a concrete roof 1 The diameter d of the hole must be greater than the thickness t of the concrete 2 If the thickness t...

Страница 24: ...ypass chamber or stilling well 3 Keep the probe straight If the probe is too long shorten the probe length Make sure that the device is configured with the new probe length For more data on the proced...

Страница 25: ...conductive The standpipe must be straight There must be no sudden changes in internal diameter greater than 1 mm 0 04 The standpipe must be vertical Recommended surface roughness 0 1 mm 0 004 Stillin...

Страница 26: ...nds on the minimum layer to be measured i These holes help the liquids to move freely Deburr the holes If the probe has a counterweight make sure that there is enough space between the counterweight a...

Страница 27: ...e 3 20 Installation recommendations for bypass chambers 1 Bypass chamber for tanks that contain one liquid 2 Bypass chamber for tanks that contain more than one liquid 3 Distance between holes minimum...

Страница 28: ...ured level of liquid There must be more process connections along the length of the bypass chamber These must have a minimum diameter of 25 mm 1 with a minimum distance of 100 mm 4 between the holes I...

Страница 29: ...pherical tank Figure 3 23 How to install the device on a spherical tank 1 Install the device on top of the tank 2 If the top platform has the shape of a nozzle do not install the process connection to...

Страница 30: ...le to horizontal cylindrical tanks CAUTION Calculate volume and mass values carefully for conversion tables Volume does not increase in the same proportion as level Figure 3 24 How to install the devi...

Страница 31: ...ent too much bending and traction If necessary attach the probe to the bottom of the tank Figure 3 25 Installation recommendations for solids 1 We recommend installation without a nozzle If not h 50 m...

Страница 32: ...r than 10 m 33 ft we recommend that you do not attach the end of the probe CAUTION Risk of damage to the cable probe High loads can break the cable If the load on the 8 mm 0 32 single cable probe is m...

Страница 33: ...ingle rod probes that are not segmented single piece probes Figure 3 26 Equipment needed to assemble the device 1 Union nut 2 2 locking nuts 3 Housing assembly 4 Single rod probe 5 Tools two 8 mm open...

Страница 34: ...od have the same ID numbers Remove the sticker from the probe Part 1 Check the order number on each component Figure 3 27 Part 1 Check the order number on each component 34 www tek trol com Technology...

Страница 35: ...o the housing assembly 4 Tighten these nuts with the two 8 mm open ended wrenches 5 Continue the assembly procedure on the page that follows Part2 How to attach the locking nut and union nut Figure 3...

Страница 36: ...ches the housing assembly 4 Tighten the single probe with a 7 mm open ended wrench 5 Tighten the locking nut against the union nut with two 8 mm open ended wrenches Part 3 How to attach the locking nu...

Страница 37: ...1 Converter and process connection 2 Bottom quantity 1 segment of the rod probe 3 Top and middle if more than one segments of the rod probe 4 Tools two 8 mm open end wrenches not supplied 5 Lock nuts...

Страница 38: ...he process connection 3 Use two 8 mm open end wrenches to tighten the union nut against the lock nut Part 1 How to assemble the segmented single rod probe Figure 3 31 Part 1 How to assemble the segmen...

Страница 39: ...union nut on the top segment if there are middle segments Use two 8 mm open end wrenches to tighten the union nut against the lock nut Repeat this step for the other segments 5 Attach the bottom segm...

Страница 40: ...d 5 PTFE spacer 1 spacer per probe segment 6 Middle quantity 1 or more and bottom quantity 1 segments of the coaxial tube 7 Union nut with 2 socket set screws M5 5 1 union nut per segment of the coaxi...

Страница 41: ...ssemble one of the middle rod segments with a pair of lock washers on the attached screw and the signal rod below Use two 7 mm open ended wrenches to tighten the assembled parts to a torque of 2 3 Nm...

Страница 42: ...again until the end rod segment and end coaxial tube are attached 5 Use the 2 pipe wrenches to tighten the coaxial tubes in the lock nuts 6 Use a 2 5 mm Allen wrench to attach and tighten the two HC...

Страница 43: ...e and the process Align the gasket correctly on the flange facing of the nozzle Lower the probe carefully into the tank i For more data on cable probes refer to How to install a cable probe in the tan...

Страница 44: ...Lower the probe carefully into the tank i For more data on cable probes refer to How to install a cable probe in the tank on page 48 Use 50 mm 2 wrench to attach the process connection to the tank Tig...

Страница 45: ...the probe carefully into the tank Figure 3 38 Wind cable probes carefully 1 Do not wind cable probes less than 400 mm 16 in diameter WARNING If you bend the probe too much you will damage the device a...

Страница 46: ...tal sheet is in contact with the thread stop on the device We recommend that you use DN 200 8 for flange connections If you have a device with a double rod double cable or coaxial probe you can ignore...

Страница 47: ...ten the locking nut 2 with a 24 mm wrench Attach the wall bracket to a wall or pipe DN50 100 2 4 3 Loosen the housing locking screw 4 with a 5 mm Allen wrench Remove the housing 5 Figure 3 41 Part 1 o...

Страница 48: ...Tighten the housing locking screw 7 Attach the flexible conduit to the probe 8 Tighten the flexible conduit locking screw 9 Figure 3 42 Part 2 of the assembly procedure 48 www tek trol com Technology...

Страница 49: ...mm Dimensions in inches Figure 3 43 Dimensions of the wall bracket Dimensions mm a b c d e f g h i j Wall bracket 120 60 20 11 90 150 6 67 4 126 4 150 4 Dimensions inches a b c d e f g h i j Wall bra...

Страница 50: ...ch not supplied for the lock screw on the signal converter 2 Cover for the coaxial hole on top of the process connection assembly not supplied CAUTION If you remove the housing put a cover on the coax...

Страница 51: ...nuts on the weather protection Remove the bracket Lower the weather protection onto the device Turn the weather protection so that the keyhole points forward Attach the bracket Lift the weather protec...

Страница 52: ...f the weather protection Turn the screwdriver counterclockwise Pull the top of weather protection up and forward i This will open the weather protection Figure 3 46 How to open the weather protection...

Страница 53: ...o the Ex documentation WARNING Observe without fail the local occupational health and safety regulations Any work done on the electrical components of the measuring device may only be carried out by p...

Страница 54: ...not operate and the output will be 0 mA Figure 4 2 Electrical connections for non Ex devices 1 Power supply 2 Resistor for HART communication 3 Output 1 14 30 VDC for an output of 22 mA at the termin...

Страница 55: ...go into the housing Tighten the cable feedthroughs 2 Close unused cable feedthroughs with dummy plugs 3 INFORMATION The device fulfils all requirements per protection category IP66 IP67 It also fulfil...

Страница 56: ...e point to point To change the communication mode from point to point point to point point to point point to point to multi drop multi drop multi drop multi drop refer to Network configuration on page...

Страница 57: ...ss of the device n 1 for multidrop networks 2 Address of the device 1 for multidrop networks 3 4 mA HART 4 Resistor for HART communication 5 Power supply 6 HART modem 7 HART communication device 57 ww...

Страница 58: ...a system or PC with PACTware You can download the Device Type Manager DTM file from the website It is also supplied on the DVD ROM delivered with the device A connection to a system or PC with AMS Yo...

Страница 59: ...will explain what the menu is and what the parameters do Push and Esc at the same time to go back to the menu If you do not touch the display for another 30 seconds the message is shown again Figure...

Страница 60: ...etween the system and the field device This standard agrees with IEC 62453 Field devices are easily integrated Installation is supported by a user friendly Wizard Install these software programs and e...

Страница 61: ...c status information Help plan preventive maintenance to reduce a plant s downtime to a minimum The DD file is given on the DVD ROM supplied with the device You can also download it from our website F...

Страница 62: ...on the device create tables for volume or mass measurement change critical values to measure in difficult process conditions To get access to the supervisor menu refer to Protection of the device sett...

Страница 63: ...put 1 Output Function 1 Layer Volume Layer Mass 4 Back to the top of the list Signal screen 5 Back to the top of the list 1 Refer to the Operation Function description section Table C Advanced setup m...

Страница 64: ...top of the list Signal screen 5 Back to the top of the list 1 Refer to the Operation Function description section Table C Advanced setup menu item C 3 1 Output Function out put 1 and C 4 1 Output Fun...

Страница 65: ...est menu refer to Function description on page 73 Table B Test 6 3 2 How to get access to the supervisor mode Do the steps that follow Push the button for one second i This displays the login screen P...

Страница 66: ...tion Figure 6 1 Menu navigation 1 Menu selection bar 2 Header bar 3 Menu list 4 Menu item that is not available in gray text Keypad button Description Function Right Go to the next menu level Enter Do...

Страница 67: ...e 6 2 Lists of parameters in menu items 1 Parameter selection bar 2 Menu name 3 Parameter used at this time Keypad button Description Function Right Enter Select the parameter and go back to the menu...

Страница 68: ...mum value 3 Cursor on the digit to be changed 4 Menu name 5 Illustration of menu item 6 Error message Keypad button Description Function Right Move the cursor to the next digit on the right Enter Sele...

Страница 69: ...k to operator mode 6 3 4 Menu overview Button Description Function Right Create a quick link 1 Enter Down Up Screen displays information in English 2 Esc Escape Go back to the operator mode 1 Make a s...

Страница 70: ...Product Liquid Liquid Liquid Liquid Alcohol Base Hydrocarbon Liquid Gas Mineral Oil Solvent Aqueous Solution Other Solid Solid Solid Solid Cereals Minerals Plastic Other 6 Application Type What do yo...

Страница 71: ...Do you want to use a free unit Select No Yes No 2 Table Length Unit m cm mm inch ft Free Unit m 3 Please select Volume Mass Select Volume Volume 4 Product Type Solid Liquid 5 Tank Shapes The Wizard a...

Страница 72: ...4 Custom Conv Unit A non standard conversion unit for the conversion table This is defined by the supervisor FREE_UNIT 5 No of Entries The number of lines in the conversion table min max 0 50 2 6 Volu...

Страница 73: ...unction 10 OP2 Output Range 6 This sets the effective range of output 2 with or without over run 3 8 20 5 mA NAMUR 4 20 mA 4 20 mA 11 OP2 Error Handling 6 This sets the behaviour of current output 2 i...

Страница 74: ...probe end pulse 2 Auto Probe Length Do you want to start the scan Yes No Yes 3 Auto probe length in progress 4 Probe Length Save the new value Yes No Yes A 2 Quick Link 1 Quick Link 1 Direct link to a...

Страница 75: ...ill change to the selected value independent of the measured value 3 6 4 6 8 10 12 14 16 18 20 or 22 mA 4 mA B 1 3 Show Output 2 This displays analogue output 2 value mA Read only B 1 4 Set Output 2 T...

Страница 76: ...n conditions This is configured in the Application Application Application Application setup menu Read only B 2 12 Error Records A log of device errors Scroll down the list and push to display the err...

Страница 77: ...he non measuring range at the top of the probe It depends on the probe type and the installation min max 0 probe length m 0 probe length ft Depends on the probe type For more data refer to Measurement...

Страница 78: ...data refer to Thresholds and parasitic signals on page 92 7 Gains min max 0 1 25 V Depends on Gain for example 0 5 V Gain 6 C 1 17 Interface Threshold Devices for interface applications only If it is...

Страница 79: ...ds Interface Level Interface Distance Interface Volume Layer Layer Volume Level C 3 2 4 mA Setting This gives a measurement value to 4 mA output 1 minmax 1 0 m 0 ft C 3 3 20 mA Setting This gives a me...

Страница 80: ...3 time delay Disable Disable Disable Disable switches off this functionality Auto Off Auto Off Auto Off Auto Off switches off the display and Default Screen Default Screen Default Screen Default Scre...

Страница 81: ...depend on the output function length unit and volume unit selected See also the table of data dependencies for the 20 mA settings in this section Output function Minimum value Maximum value Default Le...

Страница 82: ...ue in the volume table Max value in the volume table Interface Mass 4 mA Setting for Interface Mass Max value in the mass table Max value in the mass table Ullage Volume 4 mA Setting for Ullage Volume...

Страница 83: ...onfiguration The device uses HART communication to send information to HART compatible equipment It can operate in either point to point or multidrop mode The device will communicate in multidrop mode...

Страница 84: ...data The device reading is given on the second line Device distance Device distance Device distance Device distance Fill the tank to any given level Make an appropriate reference measurement Type thi...

Страница 85: ...unction is set to Level Menu items related to level measurement are Output Function C 3 1 or C 4 1 Tank Height C 1 2 Blocking Distance C 1 9 Use the tank bottom as the reference point for the 4 and 20...

Страница 86: ...Quick Setup menu How to create a volume or mass table Go to Supervisor Quick setup Setup mode Conversion Supervisor Quick setup Setup mode Conversion Supervisor Quick setup Setup mode Conversion Supe...

Страница 87: ...point along the probe A distance value must be given by the supervisor The distance is measured from the flange facing or thread stop to the surface of the product The signal screen is divided into 4...

Страница 88: ...e to reject it i The display goes back to the signal screen How to adjust the interface distance value to make the device measure interface correctly devices for interface measurement only Go to the s...

Страница 89: ...ems that follow Level Threshold C 1 16 to monitor the level signal Level Threshold C 1 16 and Interface Threshold C 1 17 to monitor level and interface signals Probe End Threshold C 1 18 to monitor th...

Страница 90: ...rasitic signals For more data about the menu items refer to Function description on page 73 table C Advanced setup INFORMATION Although the data that follows refers to the level threshold it is applic...

Страница 91: ...inds Figure 6 10 Threshold data on the device display screen 1 Error message Lost if the device cannot find a signal 2 Amplitude of the threshold in volts 3 Gain of the threshold 4 Distance of the mon...

Страница 92: ...Advanced setup menu item C 1 17 Probe end threshold Use this threshold when the device operates in TBF mode The device uses TBF mode to measure the level of products with low dielectric constants It...

Страница 93: ...d position of the object that shows as the parasite Empty the tank Go to Supervisor Quick Setup Setup Mode Snapshot Supervisor Quick Setup Setup Mode Snapshot Supervisor Quick Setup Setup Mode Snapsho...

Страница 94: ...und a double probe It is not necessary to have an empty space around a coaxial probe How to configure the device to measure in TBF mode Go to Supervisor Advanced Setup Installation Setup Measuring Mod...

Страница 95: ...Setup Probe Length Supervisor Advanced Setup Installation Setup Probe Length Supervisor Advanced Setup Installation Setup Probe Length Type in the new value Push Push and Esc at the same time to exit...

Страница 96: ...vice menu Please contact your local sales office for further information Figure 6 12 Dimensions of the counterweights 1 4 mm 0 16 single cable probe Probe type Dimensions mm a b c Single cable 4 mm 36...

Страница 97: ...n the device senses an error or warning condition it displays an error warning symbol in the top left corner of the display screen Figure 6 13 Indication of errors 1 Error warning symbol 97 www tek tr...

Страница 98: ...unction Select an error log and push to read the help text i Typical data is given in the illustration that follows For solutions to the problem refer to the Error handling section Figure 6 14 Error r...

Страница 99: ...utput Current output saturated at maximum value W The output is at its maximum output value 20 or 20 5 mA because the measured value is now out of the current output range Fill the tank or remove some...

Страница 100: ...range The measurement is incorrect or held at the last measured value by the device Measurement old E This error can occur if the power supply is not sufficient to operate the device correctly for 1...

Страница 101: ...continue to measure level in tank bottom following TBF mode This warning is only displayed in automatic measurement mode The device continues to measure in TBF mode If the device does not measure cor...

Страница 102: ...p Installation Advanced Setup Installation Advanced Setup Installation Setup Probe Length Setup Probe Length Setup Probe Length Setup Probe Length Hardware status Front end out of order E The device s...

Страница 103: ...and the optional protective sheath with a damp cloth INFORMATION For more data about regular inspections and maintenance procedures for devices with Ex and other approvals refer to the related supple...

Страница 104: ...o o of f f si si signal gnal of signal converte gnal convert convert converte e er r r rs s s s of of of o o ot t ther her her of other TDR T T TDR DR de DR devices devices devices vices The removal o...

Страница 105: ...7 3 2 Replacement of the display cover Figure 7 1 Removal of the device display cover Technology Solutions Instruction Manual Tek Flex 4100A www tek trol com 105...

Страница 106: ...e housing 5 Keep the remaining assembly and put it into storage Make sure that the top of the housing has a protective cover 6 Send the display to an authorized agent for maintenance How to attach the...

Страница 107: ...7 3 3 Replacement of the complete electronic module Figure 7 2 Removal of the complete electronic module Technology Solutions Instruction Manual Tek Flex 4100A www tek trol com 107...

Страница 108: ...remove these pieces from the housing 5 Remove the back end and microwave unit from the housing Send the electronics block to an authorized agent for maintenance How to attach the back end and microwa...

Страница 109: ...7 3 4 Replacement of the terminal module Figure 7 3 Removal of the terminal module Technology Solutions Instruction Manual Tek Flex 4100A www tek trol com 109...

Страница 110: ...ntenance How to attach the terminal module Connect the wire connector to the terminal module Push the wires into the slot below the connector on the terminal block Turn the terminal block one time to...

Страница 111: ...information please contact your local sales office CAUTION Should you nevertheless need to return a device for inspection or repair please pay strict attention to the following points Due to statutory...

Страница 112: ...The device has been operated with the following medium This medium is radioactive water hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances We ha...

Страница 113: ...EE Waste Electrical and Electronic Equipment in the European Union According to the directive 2012 19 EU the monitoring and control instruments marked with the WEEE symbol and reaching their end of li...

Страница 114: ...back to the meter converter at 80 of its original intensity The device measures the time from when the pulse is emitted to when it is received half of this time is equivalent to the distance from the...

Страница 115: ...V1 5 Time 4 The converter receives the pulse and records the signal 6 The EM pulse moves at speed V1 7 Transmitted EM pulse 8 Half of this time is equivalent to the distance from the reference point...

Страница 116: ...e is transmitted by the converter 2 Time 1 The pulse goes down the probe at the speed of light in air V1 3 Time 2 Part of the pulse is reflected at the surface of the top liquid the remaining pulse go...

Страница 117: ...ucts ammonia chlorine 1 Remote housing connected to the probe via a flexible conduit Standard lengths 2 m 6 6 ft 4 5 m 14 8 ft 9 5 m 31 2 ft and 14 5 m 47 6 ft Probe end types not for rod and coaxial...

Страница 118: ...ns acc to EN 60770 Reference conditions acc to EN 60770 Reference conditions acc to EN 60770 Temperature 20 C 5 C 68 F 10 F Pressure 1013 mbara 20 mbar 14 69 psia 0 29 psi Relative air humidity 60 15...

Страница 119: ...minium Option Stainless steel 1 4404 316L 3 Single rod single piece Standard Stainless steel 1 4404 316L Option Stainless steel 1 4404 316L in a PVDF protective sheath HASTELLOY C 22 2 4602 4 On reque...

Страница 120: ...or single cable 8 mm 0 32 Flange versions for single cable 8 mm 0 32 cable probes cable probes cable probes cable probes ASME B16 5 1 2 in 150 lb 2 in 300 lb RF 1 Electrical connections Power supply T...

Страница 121: ...n Explosion protection ATEX KEMA 04ATEX1218 X II 1 G 1 2 G 2 G Ex ia IIC T6 T2 Ga or Ex ia IIC T6 T2 Ga Gb or Ex ia IIC T6 T2 Gb II 1 D 1 2 D 2 D Ex ia IIIC T95 C Da or Ex ia IIIC T95 C Da Db or Ex ia...

Страница 122: ...nclude the 8 mm 0 32 single cable probe 7 High Pressure HP version of the 2 mm 0 08 single cable probe 8 High Temperature High Pressure HT HP version of the 2 mm 0 08 single cable probe 9 High Tempera...

Страница 123: ...robe in C and barg Figure 8 6 Pressure temperature de rating ASME B16 5 0 3 single cable probe in F and psig 1 p barg 2 T C 3 p psig 4 T F 5 Threaded connection NPT ASME B1 20 1 6 Flange connection Cl...

Страница 124: ...s Air Gas Air Gas Air 6 L Probe length L Probe length L Probe length L Probe length Length specified by the customer in the order This is also the maximum measuring length for some probe types in dire...

Страница 125: ...as Air Gas Air 6 L Probe length L Probe length L Probe length L Probe length Length specified by the customer in the order This is also the maximum measuring length for some probe types in direct mode...

Страница 126: ...version for all probes except the 2 mm 0 08 single cable probe right side CAUTION Cable glands are delivered on demand with non Ex Ex i and Ex d approved devices Non Ex and Ex i fittings are plastic a...

Страница 127: ...SD protection option add 99 mm to this dimension With Metaglas option add 43 mm to this dimension Dimensions inches Weights lb a b c d e f g h i Converter 7 1 4 8 6 2 7 2 1 6 7 7 8 7 3 Flange all othe...

Страница 128: ...tection option 1 Weather protection rear view 2 Weather protection left side Dimensions mm Weights kg a b c d Weather protection 208 231 5 268 1 66 2 9 1 Radius Dimensions inches Weights lb a b c d We...

Страница 129: ...n 2 Single cable 4 mm 0 16 thread and flange versions an optional FEP coating is available on request L L L L m m m m m m L L INFORMATION A wide range of counterweights and anchoring solutions are ava...

Страница 130: ...nd options This value is for the 38 mm counterweight If you ordered the 12 mm counterweight 100 mm Probes Dimensions inches L min L max m t Single rod 0 32 1 24 2 158 Single rod 0 32 segmented 3 24 2...

Страница 131: ...Figure 8 22 Probe end options for cable probes single cable 4 mm 0 16 1 Standard counterweight n t t Probe end type Dimensions mm n t v Counterweight 100 20 Probe end type Dimensions inches n t v Cou...

Страница 132: ...0 16 G A NPT DN25 in PN16 PN40 PN63 or PN100 1 in 150 lb 600 lb 900 lb or 1500 lb 1 in 300 lb 0 12 0 08 Single rod 8 mm 0 32 G A NPT DN25 in PN16 PN40 PN63 or PN100 1 in 150 lb 600 lb 900 lb or 1500 l...

Страница 133: ...oint mode the HART Protocol uses the Bell 202 Frequency Shift Keying FSK standard to put a digital signal on top of the 4 20 mA signal The connected device sends and receives digital signals that agre...

Страница 134: ...n with 2 wire connection 9 3 1 Point to Point connection analogue digital mode Point to Point connection between the signal converter and the HART Master The current output of the device is passive Al...

Страница 135: ...output which is for example assigned to level measurement HART device variable Code Type level 0 linear distance 1 linear interface level 2 linear interface distance 3 linear layer 4 linear interface...

Страница 136: ...the device s local display use almost the same procedures to operate the signal converter The online help for each menu item refers to the function number given to each menu item on the local device d...

Страница 137: ...ng the local keyboard The service menu parameters are not supported and simulation is only possible for current outputs The online help for each parameter contains its function number as a reference t...

Страница 138: ...e Parameters 6 Configuration Variables 1 Installation Parameters Units for Tables 2 Output1 3 Output2 4 Reset 7 Service Variables 1 Service Parameters 2 Calibration Parameters 3 Maintenance Info 1 Pro...

Страница 139: ...Rd 5 TAG Number 6 Sensor Length Rd 7 Probe Length Rd 8 Counterweight Type Rd 9 Calculated Er Value Rd Application Mode Rd Custom Length Unit Rd Custom Length Ratio Rd Custom Conv Unit Rd 5 Save Devic...

Страница 140: ...fo 1 Service Number Rd 2 Service Date Rd 3 Operator Name Rd 1 If it is necessary to change the settings enter the password The default password is 123412 2 The value of Error Handling Delay for Output...

Страница 141: ...Intr Level 4 mA Opt Intr Distance 4 mA Opt Intr Volume 4 mA Opt Layer 4 mA Opt Layer Vol 4 mA Opt 20 mA Setting Level 20 mA Opt Distance 20 mA Volume 20 mA Opt Ullage Volume 20 mA Opt Mass 20 mA Opt U...

Страница 142: ...changed Rd Field device malfunction Rd Critical Errors Electronic Offset Out Of Range Rd Temperature Out of Range Rd Interface Measurement High Rd Reference Pulse Lost Rd Self Test Failed Rd Level Mea...

Страница 143: ...put2 Upper Tables Volume Mass Table Linearisation Table Delete Tables Reset Customer Reset Factory Reset Device Restart Threshold Calculation Level Threshold Interface Threshold Probe End Threshold Re...

Страница 144: ...cess Connection and Probe Pressure Material of Process Connection and Probe Pressure 0 316L 1 4404 40 barg 580 psig 1 HASTELLOY C 22 2 4602 40 barg 580 psig 1 4100A 4100A Order code complete this code...

Страница 145: ...x 6 m 19 69 ft segmented Probe end type Probe end type Probe end type Probe end type 0 Without rod and coaxial probes 1 Counterweight 12 mm 100 mm 0 47 3 94 single cable 8 mm 0 32 2 Counterweight 38 m...

Страница 146: ...20 mA HART 2 2 outputs 4 20 mA HART 4 20 mA INTERFACE Housing Cable entry Cable gland Housing Cable entry Cable gland Housing Cable entry Cable gland Housing Cable entry Cable gland 1 Aluminium NPT n...

Страница 147: ...pare parts Item number Description Quantity Part reference 1 Complete electronic module 1 1 XF7140000000040000 Screws for the combined back end and HF modules 2 F3177360000 2 HMI cover and cable alumi...

Страница 148: ...tputs FM XP 1 XF71470000000E2000 3 Terminal module with FOUNDATION Fieldbus output non Ex 3 1 XF714000000003A000 Terminal module with FOUNDATION Fieldbus output ATEX Ex ia 3 1 XF714200000003A000 Termi...

Страница 149: ...sories We supply accessories for this device When you order accessories please give the reference numbers that follow Figure 10 2 Accessories Technology Solutions Instruction Manual Tek Flex 4100A www...

Страница 150: ...pressure flange Bolt hole positions and dimensions agree with DN80 PN06 3 150 lb 2 1 XF70000010 Disc low pressure flange Bolt hole positions and dimensions agree with DN100 PN06 4 150 lb 2 1 XF700000...

Страница 151: ...s section Electromagnetic compatibility Electromagnetic compatibility Electromagnetic compatibility Electromagnetic compatibility Defines how much a device influences or is influenced by other devices...

Страница 152: ...this area The device must be ordered with the appropriate options The device requires approvals ATEX IECEx FM CSA NEPSI etc related to site specifications You can find more data about hazardous areas...

Страница 153: ...om the face of the flange to end of the guide If you ordered a cable probe this includes the counterweight Refer to the diagrams at the end of this section Sensor length Sensor length Sensor length Se...

Страница 154: ...isplay option It shows the unfilled volume Refer to the diagrams Ullage volume at the end of this section Volume Volume Volume Total volume of tank contents Calculated with a volume table Volume Figur...

Страница 155: ...10 5 Measurement definitions 2 1 Layer 2 Level 3 Interface level 4 Layer volume or mass 5 Volume or mass 6 Interface volume or mass Technology Solutions Instruction Manual Tek Flex 4100A www tek trol...

Страница 156: ...nalyzers Accessories TekValSys Tek Trol is a fully owned subsidiary ofTEKMATION LLC We offer our customers a comprehensive range of products and solutions for process power and oil gas industries Tek...

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