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RECLINE 600 XTPRO: Service & Maintenance Manual - rev. 1.1

Page i

Contents

GENERAL NOTICES ........................................................................................................................................... 1.1

1.1.

NTRODUCTION

................................................................................................................................................. 1.1

1.2.

ECOMMENDATIONS

........................................................................................................................................ 1.1

1.3.

ENERAL RULES FOR REPAIR PROCEDURES

...................................................................................................... 1.2

TECHNICAL CHARACTERISTICS .................................................................................................................. 2.1

2.1.

ECHANICAL CHARACTERISTICS

...................................................................................................................... 2.1

2.2.

LECTRICAL CHARACTERISTICS

........................................................................................................................ 2.1

2.3.

MBIENT SPECIFICATIONS

................................................................................................................................ 2.1

2.4.

ONFORMITY TO REGULATIONS

........................................................................................................................ 2.1

2.5.

IRING DIAGRAM WITH NON

CODED RECEIVER

................................................................................................ 2.2

2.5.1.

Connectors ........................................................................................................................................ 2.3

2.5.2.

Wiring ............................................................................................................................................... 2.4

2.6.

IRING DIAGRAM WITH CODED RECEIVER

........................................................................................................ 2.7

PRINCIPLES OF OPERATION .......................................................................................................................... 3.1

3.1.

LOCK DIAGRAM

.............................................................................................................................................. 3.1

3.1.1.

Display .............................................................................................................................................. 3.1

3.1.2.

Cardio transmitter............................................................................................................................. 3.2

3.1.3.

HS interface board ............................................................................................................................ 3.2

3.1.4.

RJ45-RS232 board ............................................................................................................................ 3.2

3.1.5.

Power supply..................................................................................................................................... 3.3

3.1.6.

Alternator interface board ................................................................................................................ 3.3

3.1.7.

Alternator.......................................................................................................................................... 3.3

3.1.8.

Power resistor ................................................................................................................................... 3.3

3.2.

LTERNATOR CONTROL

.................................................................................................................................... 3.4

3.2.1.

Mechanics ......................................................................................................................................... 3.4

3.2.2.

Control .............................................................................................................................................. 3.4

3.2.3.

The control signals............................................................................................................................ 3.5

ACCESSORIES...................................................................................................................................................... 4.1

4.1.

ONNECTING TO THE

TGS................................................................................................................................ 4.1

........................................................................................................... 4.1

INSTALLATION INSTRUCTIONS .................................................................................................................... 5.1

5.1.

PECIFICATIONS AND REQUIREMENTS

............................................................................................................... 5.1

5.2.

NSTALLATION

.................................................................................................................................................. 5.1

5.3.

IRST POWER

.............................................................................................................................................. 5.2

TROUBLESHOOTING......................................................................................................................................... 6.1

6.1.

HE DISPLAY DOES NOT ILLUMINATE

................................................................................................................ 6.2

6.2.

HERE IS NO RESISTANCE

................................................................................................................................. 6.5

6.3.

HE RESISTANCE IS INCORRECT

........................................................................................................................ 6.6

6.4.

RPM

VALUE IS INCORRECT

....................................................................................................................... 6.8

6.5.

HERE IS NO HEART RATE SIGNAL

................................................................................................................... 6.10

6.5.1.

Telemetric receiver.......................................................................................................................... 6.10

6.5.2.

Hand sensor .................................................................................................................................... 6.10

6.6.

HE TELEMETRIC HEART RATE SIGNAL IS INCORRECT

..................................................................................... 6.12

DISASSEMBLY OF COMPONENTS ................................................................................................................. 7.1

7.1.

ISASSEMBLING THE DISPLAY

.......................................................................................................................... 7.1

7.2.

ISASSEMBLING THE

EPROM.......................................................................................................................... 7.3

Содержание Recline 600 XTPRO

Страница 1: ...SERVICE MAINTENANCE MANUAL REV 1 1...

Страница 2: ......

Страница 3: ...E MACHINE IS TURNED OFF NOTE The information contained in this document is subject to change without notice Technogym does not guarantee this documentation in any way Technogym shall not be held respo...

Страница 4: ......

Страница 5: ...rd 3 2 3 1 5 Power supply 3 3 3 1 6 Alternator interface board 3 3 3 1 7 Alternator 3 3 3 1 8 Power resistor 3 3 3 2 ALTERNATOR CONTROL 3 4 3 2 1 Mechanics 3 4 3 2 2 Control 3 4 3 2 3 The control sign...

Страница 6: ...t system 9 1 9 1 3 Maximum time 9 2 9 1 4 Activating the and keys 9 2 9 1 5 Disabling the function keys 9 2 9 1 6 Enabling the ENTER key 9 3 9 1 7 Setting the priority 9 3 9 2 TECHNICAL SETTING PARAME...

Страница 7: ...operation of the hand sensor receiver 10 4 10 3 13 Checking the resistance setting 10 4 10 3 14 Checking the noise of the brushes 10 4 11 APPENDIX 11 1 11 1 TECHNICAL NOTES ON CARDIO RECEIVERS 11 1 11...

Страница 8: ...RECLINE 600 XTPRO Service Maintenance Manual rev 1 1 Page iv Page intentionally left blank...

Страница 9: ...N non observance may cause damage to the machine Information about the operation in progress OBSERVE observation about the operation in progress 1 2 RECOMMENDATIONS Technogym recommends the following...

Страница 10: ...he recommended brands 3 Use special tools where specified 4 Consult the Technical Newsletters which may contain more up to date information on adjustments and maintenance than those contained in this...

Страница 11: ...requency 50 60 Hz Consumption 160 Watt 1 71 0 86 A Fuses 5x20 3 A fast blow 2 3 AMBIENT SPECIFICATIONS Operating from 5 to 35 C Temperature Storage from 20 to 55 C Operating from 30 to 80 non condensi...

Страница 12: ...RECLINE 600 XTPRO Service Maintenance Manual rev 1 1 Page 2 2 2 5 WIRING DIAGRAM WITH NON CODED RECEIVER...

Страница 13: ...connection CN1 Male panel connector DB9 to TGS reader CN2 Panel RJ45 to Cardio Theater CN3 Female panel connector DB9 to external device not used CN4 Flat 10 pin to CPU board Power supply Name type o...

Страница 14: ...et Filter Power entry Signal Color Filter Faston Live Blue Faston Faston Neutral Black Faston Faston Ground Yellow green Faston BX 4 L High voltage power supply cable Filter Power supply Filter Signal...

Страница 15: ...d CPU board CN2 Signal Color RJ45 RS232 board CN4 1 12 Vdc flat 1 2 12 Vdc flat 2 3 Tx to TGS flat 3 4 5 Vdc flat 4 5 Rx from TGS flat 5 6 Tx to PC flat 6 7 Ground flat 7 8 Rx from PC flat 8 9 Ground...

Страница 16: ...d CN11 Signal Color HS interface board HD4 1 Ground flat 1 2 5 Vdc flat 2 3 Pulse per beat flat 3 CX HS3 Sensor cable HS interface board Sensor HS interface board HD2 HD3 Signal Color Sensor 1 Signal...

Страница 17: ...intenance Manual rev 1 1 Page 2 7 2 6 WIRING DIAGRAM WITH CODED RECEIVER The only difference compared to the model with non coded receiver is the NSC XT cable between the CPU board and the coded recei...

Страница 18: ...00 XTPRO Service Maintenance Manual rev 1 1 Page 2 8 NSC XT Non coded heart rate meter cable CPU board Cardio receiver CPU board CN4 Signal Color Receiver 1 5 Vdc Red 2 2 Pulse per beat Blue 1 6 Groun...

Страница 19: ...DIAGRAM The block diagram of the machine is shown in the figure below 3 1 1 DISPLAY It consists of various components that will be individually described below CARDIO RECEIVER It is connected to the...

Страница 20: ...evel selected with the keys or according to the chosen training program 3 1 2 CARDIO TRANSMITTER It is worn by the person using the machine and transmits to the cardio receiver one pulse for every hea...

Страница 21: ...lternator which it filters and sends to the display for calculating the speed 3 1 7 ALTERNATOR Is put into rotation by the user and generates a resistance to the movement proportional to the excitatio...

Страница 22: ...l To do this the CPU board transmits a PFM Pulse Frequency Modulation signal The alternator interface board converts the PFM signal into an analogue signal which serves as the excitation signal for th...

Страница 23: ...ce This signal enters the alternator interface board pin 6 3 of connector CN1 and is converted in analog signal and sent to the alternator pin 4 5 of connector CN2 on the alternator interface board to...

Страница 24: ...CN2 and is a square wave which varies from 1 Vdc to a maximum value dependent on the training speed as illustrated in the figure below The signal is cleaned and level converted before being sent from...

Страница 25: ...cable Control panel Retrofit Control panel DB9 male Signal Color Retrofit 1 12 Vdc Yellow 8 5 Ground Green 6 3 Rx Brown 2 2 Tx White 1 For all further information including troubleshooting refer to th...

Страница 26: ...RECLINE 600 XTPRO Service Maintenance Manual rev 1 1 Page 4 2 Page intentionally left blank...

Страница 27: ...at least 150 Watt 9 The machine can be connected in cascade with other machines It is recommended to connect only machines of the same type in cascade up to a maximum of 5 machines In this case make s...

Страница 28: ...ights all the LEDs At the end of the power on test the machine enters standby mode awaiting a keyboard command To check the correct operation of the machine start exercising check that the RPM value d...

Страница 29: ...sponse This type of box is a step in the troubleshooting procedure where an ACTION must be carried out It typically contains a description of the ACTION necessary to resolve the problem Therefore afte...

Страница 30: ...output supply the correct voltage Is the mains lead OK VAre the fuses OK Connect machine to a suitable electrical output Replace the mains lead Replace the blown fuses Replace the input socket on off...

Страница 31: ...ce the filter Replace cable connecting the filter to the power supply Replace the power supply YES NO YES NO YES 3 4 5 Is the mains voltage present at the filter input 2 Replace cable connecting the i...

Страница 32: ...he measured voltage should be approximately 220 VAC or 110 VAC depending on the mains electricity supply 2 As for step 1 but with the tester probes at the filter input 3 As for step 1 but with the tes...

Страница 33: ...e alternator excitation circuit ok Execute the procedure The resistance is incorrect YES Is the alternator overheated NO Allow it to cool down and then try again The thermal cutout is probably tripped...

Страница 34: ...lternator interface board correct Is the power resistor value correct Replace the power resistor Check and or replace cable between alternator and alternator interface board YES NO YES NO NO YES 1 2 3...

Страница 35: ...nd on the user weight 2 As for step 2 but with the tester between pins 4 and 5 of connector CN2 on the alternator interface board 3 Disconnect all the cables from the 2 power resistor terminals Place...

Страница 36: ...the RPM signal on connector CN2 of the alternator interf ace board correct Is the RPM signal on connector CN1 of the alternator interf ace board correct Rewire the cable correctly Replace the alterna...

Страница 37: ...e probes of an oscilloscope between the violet wire and the alternator ground When the speed is varied the waveform frequency should vary as shown in the table below RPM FREQUENCY Hz 60 180 70 210 80...

Страница 38: ...re step by step to correctly diagnose the problem Take particular care with the checks highlighted by circled numbers which are described in detail below 1 Place the tester probes between pins 1 and 3...

Страница 39: ...HD4 of the HS interface board Replace the HS interface board 2 YES NO THERE IS NO HEART RATE SIGNAL Follow the procedure step by step to correctly diagnose the problem Take particular care with the ch...

Страница 40: ...tance between machines OK Is the receiver positioned correctly and are the connecting cables correctly routed Are there sources of electromagnetic noise near the receiver Move the machines to the mini...

Страница 41: ...in detail below 1 To check for electromagnetic noise near the machine use a frequency signal monitor constructed as shown in the schematic below The circuit lights the LED for every heart beat and or...

Страница 42: ...RECLINE 600 XTPRO Service Maintenance Manual rev 1 1 Page 6 14 Page intentionally left blank...

Страница 43: ...igure 7 1 1 1 Turn off the machine and unplug the mains lead from the wall output 2 Unscrew the 2 screws a using a large Phillips screwdriver 3 Remove the tidy rack Figure 7 1 2 4 Unscrew the 5 screws...

Страница 44: ...ce Manual rev 1 1 Page 7 2 Figure 7 1 3 5 Open the DISPLAY taking care to the RJ45 RS232 board c To remove the DISPLAY 6 Disconnect connectors d 7 Remove the DISPLAY To reassemble the DISPLAY carry ou...

Страница 45: ...using an integrated circuit extractor tool Figure 7 2 2 To reassemble the EPROM 1 Make sure that reference notch b on the EPROM coincides with reference notch c on its socket 2 Be careful to center t...

Страница 46: ...sassembling the display With the display on a work bench 1 Disconnect the connectors a 2 Unscrew the 5 screws b using a small Phillips screwdriver 3 Disconnect the cardio receiver connector if it is s...

Страница 47: ...reassemble the new KEYBOARD with the display on a work bench 1 Remove the backing film from the adhesive 2 Apply the adhesive part starting from the left and working towards the right without folding...

Страница 48: ...mbling the display With the display on a work bench 1 Unscrew the 2 screws a using a small Phillips screwdriver 2 Open the cover Figure 7 5 2 3 Disconnect connector b 4 Remove the RECEIVER To reassemb...

Страница 49: ...carriage guide 5 Back off screw c using a 4 mm hex T wrench 6 Remove the plate d Figure 7 6 2 7 Disconnect the trailing connector e 8 Remove the seat and carriage by pulling backward Figure 7 6 3 9 Re...

Страница 50: ...off the 2 screws c using a medium Phillips screwdriver Support the HS INTERFACE BOARD before removing the last screw 4 Remove the HS INTERFACE BOARD 5 To separate the circuit board from its support op...

Страница 51: ...e the SENSOR slot a 3 Lift the upper SENSOR The sensors are attached to the handlebar with adhesive tape Figure 7 8 2 4 Back off the 2 screws b using a small Phillips screwdriver 5 Allow the lower SEN...

Страница 52: ...a large Phillips screwdriver while using another large Phillips screwdriver to hold the opposing screw on the RIGHT SIDE CASING in place 5 Unscrew the 7 self tapping screws which fix the RIGHT SIDE C...

Страница 53: ...mble the POWER SUPPLY a 1 Disconnect the 2 connectors CN1 and CN2 2 Remove the 4 clip fasteners 3 Remove the circuit board To disassemble the ALTERNATOR INTERFACE BOARD b 1 Disconnect the 3 connectors...

Страница 54: ...d using a 4 mm hex T wrench 5 Move the ALTERNATOR until belt e can be removed To facilitate the operation the belt can first be removed from the pulley 6 Loosen lock nut not visible in the figure at...

Страница 55: ...alternator until BELT d can be removed To facilitate the operation the belt can first be removed from the pulley Figure 7 12 2 From both sides of the machine 4 Use a marker pen to fix a reference inde...

Страница 56: ...e snap ring g using the special pliers 8 Push the pin toward the right until there is enough space for the BELT to pass through 9 Remove the BELT To reassemble the BELT follow the above steps in rever...

Страница 57: ...sings 1 Turn the CHAIN until the connecting link a is on the sprocket wheel b 2 Release clip c from the link using the special pliers 3 Remove the connecting plate d 4 Remove the connecting link a 5 R...

Страница 58: ...assembling the belt e 7 13 Disassembling the chain Working from the left side 1 Push pin a until it comes out from the right side 2 Remove the PULLEY from the side After completing the procedure adjus...

Страница 59: ...sprocket The pulley cams can be moved to facilitate the operation Figure 7 15 2 5 Using a hammer and screwdriver open the locking tabs to release the left hand ring nuts of the pedal crank group from...

Страница 60: ...16 1 Carry out the procedures described in paragraphs 7 9 Disassembling the right and left side casings 1 Disconnect cable a from the alternator 2 Back off the BRUSH group clamping screw b using a med...

Страница 61: ...of alternator pivot b using a 4 mm hex T wrench 3 Placing a straight reference rod d against pulley e verify the alignment of belt f by checking that the reference rod d is parallel with belt f 4 Adj...

Страница 62: ...e figure at left of alternator pivot a using a 19 mm wrench 2 Back off dowel b of alternator pivot a 3 Back off nut c of belt tension rod d using a 17 mm wrench 4 Rotate the alternator on pivot a in s...

Страница 63: ...4 mm hex T wrench 2 Disassemble the locking bracket b 3 Using a 4 mm hex T wrench rotate pivot c in a clockwise or anticlockwise direction to shift the pulley to the left or to the right To ensure co...

Страница 64: ...cam b to the frame using a 4 mm hex T wrench 2 Turn the cams in a clockwise or anticlockwise direction to loosen or tighten the chain until the vertical play at point A is approximately 1 cm 3 Check t...

Страница 65: ...a 5 mm hex T wrench back off the self locking nut b which fixes cam c using a 17 mm wrench 3 Turn the eccentric adjuster using a 24 mm wrench to adjust the sliding of the saddle To adjust the vertica...

Страница 66: ...hes 1 Inspect the 2 brushes for wear referring to the figures at left and the descriptions below The brush shown in A is correctly worn The brush shown in B is irregularly worn and may result in noise...

Страница 67: ...display are automatically shown in the chosen language To change the current setting when the language actually in use will scroll on the LED matrix press the proper numeric key from 1 to 6 to choose...

Страница 68: ...sessions in CPR mode To change the current setting when the setting is actually in use will scroll on the LED matrix KEYS CPR xxx press the proper numeric key 1 or 2 to choose the desired setting as...

Страница 69: ...is showing the current priority value press the number keys from 1 to 2 to set the desired priority as shown in the following table KEY PRIORITY 1 CHEST BAND PRIORITY 2 HEART SENSOR PRIORITY then pre...

Страница 70: ...CLEAR key can be pressed at any time to interrupt the setup procedure and return the equipment to the standby mode 9 3 MAINTENANCE INFORMATION In order to perform regular maintenance correctly the ac...

Страница 71: ...the values you can change 9 4 1 HOURS ON To change this value when the value actually in memory will scroll on the LED matrix HOURS ON xxx input the desired value using the numeric keys to enter and p...

Страница 72: ...RECLINE 600 XTPRO Service Maintenance Manual rev 1 1 Page 9 6 Page intentionally left blank...

Страница 73: ...EXTERNAL CLEANING OPERATIONS These operations can be carried out by the owner of the machine and do not require any special skills The external cleaning operations are involve simple cleaning for the...

Страница 74: ...ING UP THE OPERATION 1 Turn off the machine by placing the switch in the 0 position OFF 2 Unplug the mains lead from the wall outlet 3 Open the machine guards 10 2 2 INTERNAL CLEANING OPERATIONS 1 Use...

Страница 75: ...3 Open the machine guards 10 3 2 CHECKING THE WORKING CONDITIONS 1 Check that the machine is connected directly to the wall outlet without any extension cords and that the outlet is correctly earthed...

Страница 76: ...11 CHECKING THE OPERATION OF THE CARDIO RECEIVER 1 Using a separate heart rate monitor put on the transmitter strap and check that the machine and the separate monitor both measure the same heart rat...

Страница 77: ...eceiver shown in the figure below which consists of Figure 11 1 1 an antenna a designated the coil which receives the signal from the transmitter strap worn by the user an integrated circuit b designa...

Страница 78: ...s which may be useful for improving the reception of the cardio signal 11 1 1 TYPE OF ASIC The cardio receivers can be equipped with 3 different types of ASIC models identifiable by the code marked on...

Страница 79: ...is way it is possible to determine whether there is electromagnetic noise and identify its source The only effective solution in the presence of electromagnetic interference is to reduce the power of...

Страница 80: ...t to the parallel combination of the added resistor and the existing 15 KOhm resistor 11 1 4 MECHANICAL VIBRATIONS Mechanical vibrations may cause slight shifting of the coil giving rise to transient...

Страница 81: ...tures from the above specifications may considerably impair the accuracy of reception The optimal configuration is therefore that shown in the figure below Figure 11 1 3 11 1 6 ROUTING OF CABLES Parti...

Страница 82: ...ines into a given floor space area This technology is an evolution of the Polar Coded technology with which it is fully compatible The PCD system differs from Polar s standard coded technology because...

Страница 83: ...machine receives the user s heart rate signal but does not operate in coded mode Synchronization time 10 15 seconds maximum If the machines are installed extremely close together there may be interfer...

Страница 84: ...RECLINE 600 XTPRO Service Maintenance Manual rev 1 1 Page 11 8 Page intentionally left blank...

Страница 85: ......

Страница 86: ...0SM00078 ING TECHNOGYM INDUSTRIE S r l Via G Perticari 20 47035 Gambettola FC ITALIA Tel 39 0547 56047 Fax 39 0547 650150 e mail service technogym com...

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