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DE9015/1 Mk.2  MCBT 

                                                                                                      DE9015/1 Mk.2  Motor-cycle brake tester  

TECALEMIT User manual 

 

5    User instructions MOT testing procedure 

 

 

 

See latest MOT Inspection Manual to check for any recent changes. 

 

5.1   Preparations before starting a brake test 

 

A       Check if the tyres are in good condition, correctly inflated and free from mud and stones. 

B.

 

   Remove the roller cover and switch the power on.  

C.      Determine if the brake control system is single brake controlled or linked/dual brake controlled. 

 

 

   The motor can always be stopped by pressing any KEY on the remote control and the test will  

 

be aborted. 

 

   In the event of an emergency, these procedures must be followed: 

(1). Press any 

KEY

 on the remote control. This will stop the rollers 

or

 

(2). Press the manual start/stop button on the side of the cabinet 

or

 

(3). Push the 

red emergency stop switch

, to isolate the electrical supply to the roller bed  

 

   When using the roller brake tester the wheel not on the rollers must be braked and chocked against 

the reaction force.  

 

 

    The described testing procedure assumes a normal (forward) driving direction. 

 

    The described KEYS correspond with the keys on the infra red remote control. 

 

 

5.2    Testing motor-cycles with single brake control systems 

 

TESTING THE FRONT WHEEL 

 

Press RESET to clear the system’s memory from any previous results. 

 

 

Drive the front wheel in the rollers. Make sure that the motor-cycle is positioned on the rollers in a  

 

straight line and that it is not in gear. The driver should sit on the motor-cycle as in a normal situation. 

 

 

STEP 1: Measure brake force and weight front wheel 

 

 

 

A.

 

Press        

(

start/stop normal direction

)

 

to start the measurement. The drive direction lamp lights.                                               

 

This is also the indicator and warning that the rollers are running. 

The weight of the front wheel is measured and displayed.  

The weight value will remain displayed until the brake force measurement is finished.  

 

 

A moment after the weight measurement is taken, the rollers of the MCBT will start. 

 

B.

 

Slowly increase the brake force on the first brake control system (BC1= hand brake) until maximum 

effort is achieved, or until the wheel locks and slips on the rollers. The real time brake force is 

displayed on the analogue LED dial.  

 

At the slip limit the motor will be cut out immediately (to avoid unnecessary wear of the tyre) and 

the lock lamp will light to indicate this wheel lock. If slip does not occur while the maximum brake 

force is achieved, the rollers can be stopped by pressing       

(

start/stop normal direction

)

 

 

For an accurate measurement, the brake force has to be built up slowly over 10 seconds! 

 

After the rollers have stopped, the maximum brake force, the weight and the efficiency (for that 

particular measurement) will be displayed in numerical values. The values will remain displayed 

until either the tester is manually reset or the rollers are re-started for the next measurement.  

Содержание DE9015/1

Страница 1: ...he test procedure Document number 303755 Date 2001 10 06 Number of pages 15 Tecalemit Garage Equipment Co Ltd Eagle Road Langage Park Plymouth PL7 5JY United Kingdom Tel 44 0 1752 219 100 Service Tel...

Страница 2: ...lations 8 5 User instructions MOT testing procedure 9 5 1 Preparations before starting a brake test 9 5 2 Testing motor cycles with single brake control systems 9 Testing the front wheel 9 Testing the...

Страница 3: ...al unit contains an electrical motor three measuring rollers one brake force transducer four weighing transducers and additional safety sensors The digital display contains a computerised processing s...

Страница 4: ...1 and 2 1 2 There is a separate user manual for an optional printer 2 1 1 Infra red remote control The system is controlled by means of an infra red remote control with the following functions Front...

Страница 5: ...alues in kgf for The front wheel the rear wheel the sidecar total per brake control system Digital LED display Centre Displays in numerical values The brake efficiency in for brake control systems 1 B...

Страница 6: ...lass I and II During the test nobody is to stand close to the mechanical units The danger zone should be clear of personnel tools and equipment before starting each stage of the test Do not stand on o...

Страница 7: ...he rollers will stop immediately Closed covers for the chain and electrical components The electrical circuits are built in the display cabinet to reduce any direct danger The MCBT is ground wired to...

Страница 8: ...system Efficiency x 100 Weight of machine plus rider The MOT brake efficiency requirements are specified as Minimum brake efficiency of not less than 30 when one of the brake controls is operated Mini...

Страница 9: ...in the rollers Make sure that the motor cycle is positioned on the rollers in a straight line and that it is not in gear The driver should sit on the motor cycle as in a normal situation STEP 1 Measur...

Страница 10: ...sure that the motor cycle is positioned on the rollers in a straight line and that it is not in gear The driver should sit on the motor cycle as in a normal situation STEP 3 Measure brake force and w...

Страница 11: ...control again the efficiency result for BC2 is displayed When the efficiency for BC1 is displayed the following appears Numerical brake force value in the left part of the LED display Numerical effic...

Страница 12: ...rake Control 1 again the result is stored and overwrites the previous test If the second brake control system BC2 foot brake also operates the front wheel STEP 1 needs to be repeated for BC2 when the...

Страница 13: ...dent brake control system only the weight of the sidecar is relevant Its brake force is not relevant for the brake efficiency calculation Press SIDECAR kg to assign and store the sidecar weight into t...

Страница 14: ...urself The MCBT is designed and constructed so maintenance can be reduced to a minimum Only the service technicians are allowed to perform adjustments They are trained and have suitable calibration in...

Страница 15: ...ssis dimensions cm 80 x 62 x 31 Roller length mm 300 Roller distance mm 400 Roller diameter mm 206 Slip roller diameter mm 80 Max wheel load kg 750 Weight roller tester kg 80 Friction roller surface 0...

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