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DE9015/1 Mk.2  MCBT 

                                                                                                      DE9015/1 Mk.2  Motor-cycle brake tester  

TECALEMIT User manual 

 

4  

MOT regulations 

 

 

The efficiency of each system operated by a single brake control is the ratio of the retarding force  

 

generated by that system divided by the weight of the machine and the rider. 

 

 

Most machines have two controls, one operating the front wheel brake and the other operating the  

 

rear wheel brake.  

 

 

Where a linked or dual system is operated by one control, the retarding force used in the efficiency  

 

calculation is the total from both wheels when operated by that control only. In this case the other  

 

control will probably operate on one wheel. 

 

 

Efficiency calculation: 

 

  

 

 

 

 

 

 

 

 

 

Total retarding force for one system 

 

Efficiency % = 

                                                               

x 100 

 

 

Weight of machine plus rider 

 

 

The MOT brake efficiency requirements are specified as: 

 

 

Minimum brake efficiency of not less than 30% when one of the brake controls is operated.  

 

Minimum brake efficiency of not less than 25% when the other brake control is operated. 

 

Minimum brake efficiency of not less than 30% when only one means of operating the brakes is  

 

required for motor-cycles registered before 1 January 1927. 

 

 

Source: The “MOT Inspection Manual Motor Cycle Testing, 1992 edition” 

 

 

The Department of Transport allows the use of an electronic calculator to perform the calculation of  

 

brake efficiency. 

 

 

The brake force is indicated in 

kgf

.   

 

The weight is indicated in 

kg

 

The brake efficiency is indicated in 

%

 

The first brake control system is called 

BC1

 (usually the 

hand brake

 control system).  

 

The second brake control system is called 

BC2

 (usually the 

foot brake

 control system).  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание DE9015/1

Страница 1: ...he test procedure Document number 303755 Date 2001 10 06 Number of pages 15 Tecalemit Garage Equipment Co Ltd Eagle Road Langage Park Plymouth PL7 5JY United Kingdom Tel 44 0 1752 219 100 Service Tel...

Страница 2: ...lations 8 5 User instructions MOT testing procedure 9 5 1 Preparations before starting a brake test 9 5 2 Testing motor cycles with single brake control systems 9 Testing the front wheel 9 Testing the...

Страница 3: ...al unit contains an electrical motor three measuring rollers one brake force transducer four weighing transducers and additional safety sensors The digital display contains a computerised processing s...

Страница 4: ...1 and 2 1 2 There is a separate user manual for an optional printer 2 1 1 Infra red remote control The system is controlled by means of an infra red remote control with the following functions Front...

Страница 5: ...alues in kgf for The front wheel the rear wheel the sidecar total per brake control system Digital LED display Centre Displays in numerical values The brake efficiency in for brake control systems 1 B...

Страница 6: ...lass I and II During the test nobody is to stand close to the mechanical units The danger zone should be clear of personnel tools and equipment before starting each stage of the test Do not stand on o...

Страница 7: ...he rollers will stop immediately Closed covers for the chain and electrical components The electrical circuits are built in the display cabinet to reduce any direct danger The MCBT is ground wired to...

Страница 8: ...system Efficiency x 100 Weight of machine plus rider The MOT brake efficiency requirements are specified as Minimum brake efficiency of not less than 30 when one of the brake controls is operated Mini...

Страница 9: ...in the rollers Make sure that the motor cycle is positioned on the rollers in a straight line and that it is not in gear The driver should sit on the motor cycle as in a normal situation STEP 1 Measur...

Страница 10: ...sure that the motor cycle is positioned on the rollers in a straight line and that it is not in gear The driver should sit on the motor cycle as in a normal situation STEP 3 Measure brake force and w...

Страница 11: ...control again the efficiency result for BC2 is displayed When the efficiency for BC1 is displayed the following appears Numerical brake force value in the left part of the LED display Numerical effic...

Страница 12: ...rake Control 1 again the result is stored and overwrites the previous test If the second brake control system BC2 foot brake also operates the front wheel STEP 1 needs to be repeated for BC2 when the...

Страница 13: ...dent brake control system only the weight of the sidecar is relevant Its brake force is not relevant for the brake efficiency calculation Press SIDECAR kg to assign and store the sidecar weight into t...

Страница 14: ...urself The MCBT is designed and constructed so maintenance can be reduced to a minimum Only the service technicians are allowed to perform adjustments They are trained and have suitable calibration in...

Страница 15: ...ssis dimensions cm 80 x 62 x 31 Roller length mm 300 Roller distance mm 400 Roller diameter mm 206 Slip roller diameter mm 80 Max wheel load kg 750 Weight roller tester kg 80 Friction roller surface 0...

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