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409-10095 

Rev

 H

 

12 

of 12 

9.

 

TROUBLESHOOTING

 

Prior to beginning troubleshooting procedures, be sure the power source is operational. 

1.  Be sure that the power source (battery) is charged. 

2.  Use a nonflammable contact cleaner or pencil eraser to clean the electrical contacts on the battery 

and crimp tool. 

3.  Reinstall the battery and check the crimp tool. 

PROBLEM 

PROBABLE CAUSE 

REMEDY 

Tool is inoperative. 

Must be determined by a TE Technician. 

Return the tool to TE. 

Dies stop during operation. 

Oil level is low. 

Return the tool to TE. 

Air in the hydraulic system. 

Return the tool to TE. 

Slow operation. 

Contaminated oil. 

Return the tool to TE. 

Low oil or air in the oil. 

Activate the pressure release button and hold the tool such 

that the TE label is vertical with the hose at the top. Run the 

tool for one minute. Reset the pressure release button and 

attempt another cycle. If the tool continues to run slowly, 

return the tool to TE. 

Lower jaw will not actuate. 

Emergency release is actuated. 

Reset using the reset tool. 

Tool will not complete a crimp 

or shuts off after one second. 

Battery voltage cut off is reached. 

Charge battery. 

Battery will not charge. 

Battery is overheated. 

Allow to cool 15 minutes and retry. 

Crimp tool loses oil. 

Damaged internal seal. 

Return the tool to TE. 

Figure 6 

10.

 

REVISION SUMMARY 

 

Updated document to corporate requirements 

 

Added new information to table in Figure 1 

 

Added new (-4) part number to table in Section 2, SPECIFICATIONS 

 

Switched Sections 8 and 9 

Содержание 2031400-1

Страница 1: ...5 Rev H SAFETY PRECAUTIONS READ THIS FIRST 2 SAFETY PRECAUTIONS AVOID INJURY READ THIS FIRST 3 1 INTRODUCTION 6 2 SPECIFICATIONS 7 3 RECEIVING INSPECTION 7 4 INSTALLATION REMOVAL OF CRIMP TOOLING 8 4...

Страница 2: ...nearby personnel Failure to observe this warning could result in severe injury or death CAUTION Do not place the tool in a vise The crimping tool is designed for hand held operation Protect the crimp...

Страница 3: ...tch and disconnect the electrical cord from the power source when performing repair or maintenance on the equipment Ensure that guards are in place and secure to equipment Do not operate the equipment...

Страница 4: ...calling the Support Center regarding service to equipment it is suggested that a person familiar with the device be present with a copy of the manual and drawings to receive instructions Many difficu...

Страница 5: ...17 EU 1 2031400 1 1 2031400 5 2063870 4 2063874 4 110 VAC JIS C 8303 JAPAN 3 2031400 1 3 2031400 5 2063870 3 2063874 3 220 VAC BS 1363 UK 4 2031400 1 4 2031400 5 2063870 5 2063874 5 220 VAC AS NZS 31...

Страница 6: ...d die sets are not included in this kit and must be ordered separately NOTE The tool should ONLY be used by trained competent operators This manual contains NOTE CAUTION and DANGER and WARNING stateme...

Страница 7: ...1 Li ion Battery Included in Kit 2031440 1 2031440 1 Bench Mount Assembly 2031403 1 2031403 1 Carrying Case with Shoulder Strap Included in Kit 2031489 1 2031489 1 Depends on the specific crimp toolin...

Страница 8: ...the crimping heads The installation and removal procedures for the adapters are identical to the installation removal procedures for the crimping heads 4 2 Installation Removal of Crimping Head Instal...

Страница 9: ...t opposite the hose toward the side of the power unit with the hose When the battery or AC adapter is fully installed there will be an audible click of the battery retention feature Removal To remove...

Страница 10: ...allow the crimp tool to cool for 15 minutes 6 PRESSURE RELEASE RESET TOOL The hydraulic pressure is released when a crimp is completed Alternately the power unit has a red pressure release button see...

Страница 11: ...y for signs of damage If found damaged or leaking DO NOT USE Properly dispose of the battery If liquid from the battery comes in contact with a user flush with water and seek medical attention as appr...

Страница 12: ...w oil or air in the oil Activate the pressure release button and hold the tool such that the TE label is vertical with the hose at the top Run the tool for one minute Reset the pressure release button...

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