TE Technology TC-24-10 Скачать руководство пользователя страница 9

 

the  region  of  the  thermistor,  making  the  temperature  reading 

significantly

 

less  accurate

  and  thermal 

response time slower. 

The TC-24-10 is supplied with the MP-3238 thermistor. Other thermistor styles directly compatible with the 

controller are available as options. See “

Thermistor Styles for TC-24-

10”

 for reference. 

If you want  to use a thermistor that has a different  resistance-temperature curve from the standard MP-
3238 

(See  “

Temperature  versus  Resistance  for  MP-3238,  MP-2444,  and  MP-

2542  Thermistors”

  for 

reference),  it  can  be  done  as  long  as  the  operating  resistance  range  is  within  that  of  the  standard 
thermistor. The  thermistor must  be a  negative temperature coefficient  device.  Because the temperature 

controller  is  really  measuring  the  thermistor’s  resistance  and  converting  this  to  a  temperature,  the 

temperature controller will be fooled into thinking that the thermistor is at a different temperature than it 
really is, and the Set-Temperature will be skewed accordingly.  A loss of resolution and control stability may 
occur as a result.  The user assumes all risks associated with making any substitutions, and TE Technology 
assumes no liability whatsoever for the operation of the controller when a non-standard thermistor is used. 

1.3

 

Connect the thermistor wire leads to WP3 and WP4. 

1.4

 

The  TC-24-10  can  be  used  with  two  separate  power  supplies  which  allows  for  the  control  of  TE  devices 
whose nominal operating voltage is less than 9 V. In this case, one power supply is for the TE device, and 
the  other  power  supply  is  for  the  controller  itself  (the  microprocessor  and  associated  electronics).  Of 
course, a single power supply can be used for powering both the controller and the TE device provided that 

the TE device’s nominal operating voltage is ≥

9 V and 

26 V. 

 

 

When using one power supply for powering the controller and the TE device together, the power 
supply  input  voltage  is  passed 

directly  through  the  controller  to  the  TE  device  during  the  “ON” 

pulse. The user should choose an input voltage that is required for the TE device and yet is also ≥9 
V but ≤26 V. The controller could be damaged if operated outside this voltage range.

 

 

When 

using two power supplies, the controller input power supply must be ≥9 V and ≤26 V at 150 

mA minimum current. The power supply input voltage for the TE device 

can be ≥0 V but ≤

40 V. 

 

The  maximum  allowable  current  through  the  controller  is  10  A.  The  maximum  allowable  current 
draw for the TE device must therefore also be less than 10 A. The 10 A limit applies regardless of 
whether you are using one power supply or using two independent power supplies. 

 

The  controller  does  not  have  an  internal  fuse  or  circuitry  to  limit  current.  Therefore,  an  external 
fuse, appropriately sized for protecting the controller/TE device, should be connected between the 
power  supply  and  the  controller  to  prevent  damage  to  the  controller/TE  device  and  to  prevent 
injury to the user should an over-current condition occur.  Alternately, a power supply with integral 
over  current  protection  can  be  used  if  it  is  appropriately  sized  for  protecting  the  controller/TE 
device. 

 

When  making  a  cooling  system  from  a  single  TE  device,  the  maximum  operating  voltage  for  that 
system is usually no more than 75% of the rated Vmax of the TE module. The 75% rule is based on 

the TE module being thermally connected to a “good” heat sink; system modeling should be done 

to verify this rule is applicable  though. If multiple TE modules are used in series or series-parallel 
combination,  the  Vmax  of  the  system  will  be  approximately  75%  of  the  rated  Vmax  of  each  TE 
module multiplied by the number of modules in series. Applying a voltage greater than the system 
maximum  will  not  necessarily  damage  the  controller  (unless  voltage  and/or  current  limits  are 
exceeded), but the TE device could be damaged by overheating as a result. 

Содержание TC-24-10

Страница 1: ...c Cooler Temperature Controller October 16 2015 Drawing 3170 Rev I 1590 Keane Drive Phone 231 929 3966 Traverse City MI 49696 USA Fax 231 929 4163 Web www tetech com e mail cool tetech com All Materials Copyright 2012 TE Technology Inc TETECHNOLOGY INC ...

Страница 2: ... the TC 24 10 while the controller is energized Doing so can disrupt the function of the controller Do not use if the controller has been damaged in any way Only qualified technicians should install and operate this controller with the appropriate personal protective quipment Improper tuning of this temperature controller can lead to excessive thermal cycling and or overheating of the thermoelectr...

Страница 3: ...e A copy of the TCA Instruction manual can also be sent via regular mail upon request TE Technology Inc does not make any warranty expressed or implied that the use or operation of the equipment will be functional or effective if the equipment is not installed and used in accordance with this manual TE Technology Inc shall not be liable and Purchaser shall defend hold harmless and indemnify TE Tec...

Страница 4: ...4 3 0 Controller Tuning 15 Controller Wiring Diagram One Power Supply Setup 17 Controller Wiring Diagram Two Power Supplies Setup 18 Mechanical Package Drawing 19 Temperature vs Sensor Potentiometer Voltage graphs 20 Temperature vs Sensor Potentiometer Voltage table 21 Thermistor Styles for TC 24 10 22 ...

Страница 5: ...e the TC 24 10 lacks some of the features found in our more sophisticated controllers such as having a display or being able to directly interface with a computer its low cost makes it ideal for projects that have limited budgets Mechanically the controller s printed circuit board is mounted to a metal bracket It can be mounted either horizontally or vertically The controller can operate in ambien...

Страница 6: ...ment 0 to 2 55 repeats per minute Output Square wave 1000 Hz Pulse width modulated Operating temperature range 0 C to 50 C ambient with aluminum mounting plate in a vertical position allowing free air convection 0 25 inch quick connect terminals for power cooler and thermistor connections RoHS compliant The controller s operating temperature range is 0 C to 50 C ambient The range can be extended t...

Страница 7: ...ot usually required Multiple Control Configurations The controller can be used with either one power supply for powering the controller electronics and the TE device together or with two power supplies for powering the controller electronics and TE device independently Whether the controller is configured to use one or two power supplies the TE device should not be allowed to draw more than 10 A a...

Страница 8: ...aximum allowable ambient temperature for the controller is 50 C Furthermore the maximum allowable temperature of the controller base underneath the transistor mounting area is 90 C Furthermore the controller might need additional heat sinking depending on ambient conditions and how much current is being drawn by the TE device Note See Controller Wiring Diagram One Power Supply Setup or Controller ...

Страница 9: ...ing the controller and the TE device together the power supply input voltage is passed directly through the controller to the TE device during the ON pulse The user should choose an input voltage that is required for the TE device and yet is also 9 V but 26 V The controller could be damaged if operated outside this voltage range When using two power supplies the controller input power supply must ...

Страница 10: ...ment where a hazardous condition can be detected These protection devices should de energize the TC 24 10 the load and as necessary other related secondary equipment It is further recommended that such devices require the user to remove and correct the root cause of a fault before allowing the TC 24 10 the load and related equipment to be re energized Protection devices should include but are not ...

Страница 11: ... to 40 V to the controller for powering the module Negative power supply terminal to WP6 NOTE both power supplies must connect their negative terminals to WP6 c Do NOT connect the TE device negative terminal to the controller at this time d See the Controller Wiring Diagram Two Power Supplies Setup for further details 1 5 Turn on the power supply to the controller and adjust the temperature set po...

Страница 12: ... be used for the TE device b Connect the negative terminal of ONLY the TE device to WP2 c Verify that JP1 is shorted that is a jumper is installed which is the factory default HEATING MODE One Power Supply Operation a Connect the positive terminal of ONLY the TE device to WP2 b Connect the negative terminal of ONLY the TE device to WP1 c Verify that JP1 is open that is no jumper is installed Two P...

Страница 13: ... is applicable only when applying power directly from the power supply When using the TCA with the temperature controller the jumpers MUST be removed so that the controller is controlling power only to the thermoelectric modules There must be no electrical connection between the fans and the modules fans must be connected directly to the power supply not to the controller The controller will be da...

Страница 14: ...width is set to 5 C The controller power starts to proportionally decrease as the sensor temperature cools below 12 5 C The power will be reduced to 50 when the sensor is at 10 0 C Finally the power will be at 0 when the sensor is at 7 5 C Of course this example presumes that the cooler would have enough capacity to cool to 7 5 C If the bandwidth is set too narrow the temperature will oscillate ar...

Страница 15: ...tentiometer has been adjusted to the maximum clockwise or maximum counterclockwise position the adjustment pawl will ratchet on the screw driven gear making a slight clicking sound 3 1 Set the Integral Rate Potentiometer R8 to zero by adjusting it to maximum counterclockwise 3 2 Set the Proportional Bandwidth Potentiometer R2 to 5 C by adjusting it to maximum clockwise 3 3 Set the desired control ...

Страница 16: ...ber of turns on the Integral Rate Potentiometer __________________ from maximum counterclockwise Additional systems with the same thermodynamic properties will operate using the Potentiometer settings listed above Tuning Example A Suppose that 16 counterclockwise turns of the Proportional Bandwidth Potentiometer R2 were required to just sustain a temperature oscillation This corresponds to a propo...

Страница 17: ...als When one or more external fans are used on the TE device these should be wired directly to a fixed voltage power supply for constant operation When connecting the controller to a TE Technology Thermoelectric Cooling Assembly TCA verify that the electrical jumpers shorts located on the TCA terminal block are installed removed per the TCA operating manual before powering the controller THERMISTO...

Страница 18: ...s Setup THERMISTOR DC POWER SUPPLY WP1 WP5 WP6 WP2 WP4 WP3 R8 R7 JP1 R2 DC POWER SUPPLY 9 V 26 V 150 mA 0 V 40 V 10 A maximum TE DEVICE shown in cooling mode CONNECT POWER SUPPLY GROUNDS TOGETHER AT WP6 FUSE THERMOSTAT AND OTHER PROTECTIVE DEVICES ...

Страница 19: ...ing PROPORTIONAL BANDWIDTH POTENTIOMETER HEAT COOL MODE JUMPER SET TEMPERATURE POTENTIOMETER INTEGRAL RATE POTENTIOMETER 45 7 38 1 69 8 50 8 63 5 3 96 Ø3 96 NOTE ALL DIMENSIONS IN MILLIMETERS WP5 WP1 WP6 WP2 WP4 WP3 R7 JP1 R2 R8 ...

Страница 20: ... 0 8 1 2 1 6 2 0 2 4 2 8 3 2 3 6 4 0 4 4 4 8 5 2 20 12 4 4 12 20 28 36 44 52 60 68 76 84 92 100 Temperature C Voltage V Potentiometer Voltage Vs Set point Temperature 0 0 0 4 0 8 1 2 1 6 2 0 2 4 2 8 3 2 3 6 4 0 4 4 4 8 5 2 20 12 4 4 12 20 28 36 44 52 60 68 76 84 92 100 Temperature C Voltage V ...

Страница 21: ... 40 4 17 61 1 76 1 63 1 4 38 4 13 62 1 72 1 58 2 4 35 4 08 63 1 68 1 54 3 4 32 4 04 64 1 64 1 50 4 4 29 4 00 65 1 60 1 46 5 4 26 3 96 66 1 56 1 42 6 4 23 3 92 67 1 52 1 38 7 4 19 3 88 68 1 49 1 33 8 4 16 3 83 69 1 45 1 29 9 4 12 3 79 70 1 42 1 25 10 4 09 3 75 71 1 38 1 21 11 4 05 3 71 72 1 35 1 17 12 4 02 3 67 73 1 32 1 13 13 3 98 3 63 74 1 28 1 08 14 3 94 3 58 75 1 25 1 04 15 3 90 3 54 76 1 22 1 ...

Страница 22: ...ions in millimeters Some styles do not include fast on terminals 25 4 3 18 6 35 SQ 3 94 Ø3 61 THRU 914 4 2 26 AWG STRANDED WIRE UL1430 IRRADIATED CROSS LINKED PVC INSULATION ORANGE ALUMINUM BLOCK EPOXY FILL NOTE ALL DIMENSIONS IN MILLIMETERS MP 2444 MP 2444 MP 3238 MP 3238 MP 2542 MP 2542 MP 2542 ...

Страница 23: ...0 7976 61 3590 82 1761 1 51750 20 18751 41 7662 62 3464 83 1705 0 49157 21 17923 42 7362 63 3343 84 1652 20 146735 1 46709 22 17136 43 7075 64 3227 85 1601 19 138447 2 44397 23 16388 44 6801 65 3115 86 1551 18 130677 3 42213 24 15676 45 6539 66 3008 87 1503 17 123390 4 40150 25 15000 46 6289 67 2905 88 1457 16 116554 5 38199 26 14356 47 6049 68 2806 89 1412 15 110138 6 36354 27 13744 48 5820 69 27...

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