TE Connectivity TERMI-POINT 59865-1 Скачать руководство пользователя страница 10

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409-2908

of 32

Rev A

Figure 9

Figure 10

Figure 11

Figure 12

Figure 13

PNEUMATIC TOOS 59865-1, 59928-1, 58118-1, AND 58119-1 FOR POST SIZE .022 X .036 SYSTEM

WIRE SIZE

(7-Stranded

or Solid)

INSULATION

DIAMETER

RANGE

MANDREL

INSERT

NUMBER

CLIP NUMBER (2500 PER REEL)

MANDREL

COLOR CODE

TIN PLATED

GOLD PLATED

TIN-NICKEL

PLATED

0.46-0.74 [.018-.029]

59998-1

3-67042-4

67042-2

67042-1

Black

59998-2

White

59998-3

Gray

PNEUMATIC TOOS 59928-1 AND 59865-1 FOR POST SIZE .022 X .036 SYSTEM

WIRE SIZE

(7-Stranded

or Solid)

INSULATION

DIAMETER

RANGE

MANDREL

INSERT

NUMBER

CLIP NUMBER (2500 PER REEL)

MANDREL

COLOR CODE

TIN PLATED

GOLD PLATED

TIN-NICKEL

PLATED

0.46-0.74 [.018-.029]

69545-8

3-67042-4

67042-2

67042-1

Black

69545-9

White

1-69545-2

Gray

MANUAL SERVICE TOOL 69535-1 FOR POST SIZE .022 X .036 SYSTEM

WIRE SIZE

(7-Stranded

or Solid)

INSULATION

DIAMETER

RANGE

MANDREL

INSERT

NUMBER

CLIP NUMBER (100 PER REEL)

MANDREL

COLOR CODE

TIN PLATED

GOLD PLATED

TIN-NICKEL

PLATED

0.46-0.74 [.018-.029]

69545-1

3-67042-6

1-67042-6

1-67042-7

Black

69545-3

White

69545-2

Gray

AUTOMATIC WIRING FOR POST SIZE .022 X .036 SYSTEM

WIRE SIZE

(7-Stranded

or Solid)

MANDREL NUMBER FOR

TERMINATING UNIT 265945-6

CLIP NUMBER (100,000 PER REEL)

MANDREL AND

CLIP COLOR

CODE

TIN PLATED

GOLD PLATED

TIN-NICKEL

PLATED

265841-1

3-67042-5

67042-7

67042-6

Black

265841-2

White

PNEUMATIC TOOL 69585-1 FOR POST SIZE .031 X .093 SYSTEM

WIRE SIZE

(7-Stranded or

Solid)

INSULATION

DIAMETER

RANGE

MANDREL

NUMBER

CLIP NUMBER (1000 PER REEL)

MANDREL AND CLIP

COLOR CODE

UNPLATED

ELECTRO-TIN PLATED

1.42-1.65 [.056-.065]

69542-6

2-330854-3

2-330854-6

Yellow

1.68-1.90 [.066-.075]

69542

1.93-2.16 [.076-.085]

69542-1

1.42-1.65 [.056-.065]

69542-8

3-330854-2

2-330854-9

Red

1.68-1.90 [.066-.075]

69542-5

1.93-2.16 [.076-.085]

69542-3

Содержание TERMI-POINT 59865-1

Страница 1: ...ss mainly focus on the distribution of electronic components Line cards we deal with include Microchip ALPS ROHM Xilinx Pulse ON Everlight and Freescale Main products comprise IC Modules Potentiometer...

Страница 2: ...Tool Preparation 12 6 4 Tool Loading 13 6 5 Clip Positioning Adjustment 14 6 6 General Operating Procedure 15 6 7 Tool Unloading 17 7 PREVENTATIVE MAINTENANCE 17 8 MAINTENANCE AND ADJUSTMENTS 18 8 1 T...

Страница 3: ...s into installed application equipment NEVER alter modify or misuse the application equipment TOOLING ASSISTANCE CENTER CALL TOLL FREE 1 800 722 1111 CONTINENTAL UNITED STATES AND PUERTO RICO ONLY The...

Страница 4: ...a crushing device or for anything other than a crimping machine for the specified product Inappropriate use of the unit could result in personal injury OR damage to the power unit There is a risk of w...

Страница 5: ...ication only and are not drawn to scale The unit should ONLY be operated by trained personnel If not using quick disconnect fittings to connect the tool to the air supply provide operators other means...

Страница 6: ...ntact your local TE Connectivity Representative or contact the Tooling Assistance Center number 2 DESCRIPTION Termi Point air tools with interchangeable mandrels as listed in the tool and clip selecti...

Страница 7: ...body when squeezing the trigger The tool nose must be clear of all objects or properly positioned on the terminal post when the tool is actuated Never cycle the tool without having the side cover and...

Страница 8: ...d INSULATION DIAMETER RANGE MANDREL NUMBER CLIP NUMBER 2800 PER REEL MANDREL AND CLIP COLOR CODE TIN PLATED GOLD PLATED TIN NICKEL PLATED 22 0 99 1 24 039 049 265070 1 4 330495 2 4 330495 9 6 330495 8...

Страница 9: ...ED 22 0 99 1 14 039 045 69551 8 4 330495 4 5 330495 1 6 330495 9 Orange 1 14 1 65 045 065 1 69411 4 24 0 84 1 14 033 045 69551 9 2 330495 4 4 330495 8 330495 4 Red 1 14 1 65 045 065 1 69411 3 26 0 71...

Страница 10: ...22 X 036 SYSTEM WIRE SIZE 7 Stranded or Solid INSULATION DIAMETER RANGE MANDREL INSERT NUMBER CLIP NUMBER 100 PER REEL MANDREL COLOR CODE TIN PLATED GOLD PLATED TIN NICKEL PLATED 28 0 46 0 74 018 029...

Страница 11: ...6 Yellow 24 0 86 1 65 034 065 311079 2 3 330854 2 2 330854 9 Red STRIP FED MANUAL SERVICE TOOL 69702 FOR POST SIZE 031 X 062 SYSTEM WIRE SIZE 7 Stranded or Solid INSULATION DIAMETER RANGE MANDREL NUMB...

Страница 12: ...Refer to Section 3 Make sure the color code data for the mandrel clips and wire size are compatible 3 Remove tooling foot by removing two screws See Figure 19 4 Remove mandrel holding screw 5 Open bo...

Страница 13: ...ce index finger on wire funnel lever directly above trigger as shown in Figure 19 and operate wire funnel lever several times Note that as lever is pulled wire funnel on top of tool Figure 19 moves ba...

Страница 14: ...reel Ensure that clips are straight and that insulation supports on clips face forward front of tool Refer to Figure 20 Spindle of reel holder locks reel in place 4 Feed clip train into opening in rea...

Страница 15: ...tioner dial together with spring tension applied to the internal clip positioner causes the positioner dial to click into the selected setting with applicable letter at top of dial The setting of the...

Страница 16: ...until post is positioned against mandrel and position wire to right or left depending on desired wire routing See Figure 24 6 Hold tool firmly against end of post Apply approximately 22 2 N 5 lbs of p...

Страница 17: ...tioned to the Left Wire Positioned to the Right NOTE i No Insulation Between Wire and Post at Contact Area Stripped Conductor Must be Visible at End of Clip but Must Not Extend More than 1 19 mm 047 i...

Страница 18: ...s replacement parts and factory service contact your local TE Representative Figure 28 Cover Plate Insulation Strippings Removed Thru Handle CAUTION 4 Check mandrel for burrs or nicks For detailed ins...

Страница 19: ...r to the following troubleshooting chart in and subsequent paragraphs to locate and correct troubles and or to perform required adjustments Assembly drawings and pats lists are included for parts iden...

Страница 20: ...409 2908 19 of 32 Rev A 6 6 6 6 7 2 8 7 8 7 6 1 3 2 1 8 4 8 5 8 11 8 10 3...

Страница 21: ...disassembly procedure Paragraph 8 2 2 Remove four screws Item 85 holding top cover Item 51 to tool Slide front of top cover to right from under pin Item 39 in lever linkage Item 38 to release top cov...

Страница 22: ...ardless of cause tool should be disassembled in order to check and replace worn or broken parts where necessary and to clean clip and insulation particles from tool Proceed as follows 1 Disconnect too...

Страница 23: ...rating tool and readjust setscrew as necessary for proper wire stripping 3 Tighten hex nut to lock setscrew 8 8 Clip Guide Anvil Replacement 1 Disconnect tool from factory air supply 2 Perform all ste...

Страница 24: ...o factory air supply 9 Install mandrel Paragraph 6 1 10 Connect tool to factory air supply and check tool operation 8 10 Catch Spring Replacement 1 Refer to clip guide anvil replacement procedure Para...

Страница 25: ...If the tool is not used it must be stored by taking the following precautions Store the tool indoors Grease unpainted parts Protect this tool from knocks or stresses Protect the tool from high levels...

Страница 26: ...409 2908 25 of 32 Rev A Parts List for Figure 32 Pneumatic Tool Assembly 59865 1 2 3 and 7 Cont d...

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