409-2908
16
of 32
Rev A
Figure 24
7. Inspect termination. A properly terminated post should appear as shown in Figures 25 and 26. For
operator’s quality check procedure, refer to Instruction Sheet 408-2019. Also refer to MIL-STD-1664A (EC).
Wire insulation strippings are collected in hollow handle of tool. Periodically remove insulation strippings by pivoting cover
plate on handle. See Figure 27.
Figure 25
Figure 26
Mandrel
Do Not Rotate
or Twist Tool
Position Tool So
Mandrel and Post
are in Alignment
Post
Push Rod
E nd of Clip
Wire Positioned to the Left
Wire Positioned
to the Right
NOTE
i
No Insulation
Between Wire
and Post at
Contact Area
Stripped Conductor Must be Visible at End of Clip, but Must Not
Extend More than 1.19 mm [.047 in.] 9.022 x .036 in. Post)
Back End of Clip
Metal-to-Metal Contact
Between Wire and Post
Insulation Support
Must Retain Wire
Front End of Clip
Clearance Equal to or
Greater than Insulation
Diameter
Refer to Instruction
Sheet 408-2019
No Insulation
Between Wire and
Post at Contact Area
Insulation Slivers
Permitted
Full Length of Clip
Curls Must Grip Post
Correct
Incorrect
Refer to Instruction
Sheet 408-2019
Additional Clips
Clips May Seat
on Each Other
Clips Must
NOT
Override
(Last Clip on Post)
1.57 [.062]
(Ref) 1.19
[.047] Min.
(.022 x .036
Post)
