TE Connectivity SolderSleeve CWT Series Скачать руководство пользователя | Manualshive

Страница: 1 / 11

background image

Tyco Electronics Corporation
300 Constitutional Drive
Menlo Park, CA 94025 USA

No: RPIP-824-00
Rev: F
Date: April 28, 2006
Page: 1 of 11

© 2005-2006 Tyco Electronics Corporation. All rights reserved.

Unless otherwise specified dimensions are in millimeters [Inches dimensions are in between brackets]

If this document is printed it becomes uncontrolled. Check for the latest revision.

SolderSleeve One-Step Wire and Cable Terminators

Installation Procedures for CWT and B-155 Products

1.0

Introduction

SolderSleeve one-step terminators provide electrical termination in a wide variety of
interconnect applications. One-step terminator capabilities include terminating wires to
component terminals, ground wires to cable shields, terminating coaxial cable, and wire-to-
wire splicing.

A precisely engineered, fluxed solder preform within the heat-shrinkable thermoplastic sleeve
provides a completely soldered, strain-relieved, encapsulated termination. The one-piece
design of one-step terminators simplifies installation, while their transparent insulation sleeves
make inspection easy.

2.0 Application

Equipment

Equivalent tools may be used.

Steinel HL-1802E, HL1910

IR-550 Mark II Infrared Heating Tool

or HL2010 Hot-Air Gun

MiniRay Infrared Heating Tool

CV-5300 Hot-Air Gun

Process Belt Heaters

CV-5000

Thermogun Holding

Fixture

AD-1319

AA-400 Superheater

3.0

Part Selection, According to Application

Select correct part number from the SolderSleeve One-Step Wire and Cable Terminators
Selection Guide (H54335) or consult the technical data sheet (or Specification Control
Drawing) of the product (shield terminations, wire-to-wire splices, wire to component
terminals or for coax terminators).

4.0 Termination

Procedure

WARNING

Follow installation instructions carefully. Use adequate ventilation and

avoid charring or burning during installation. Charring or burning the

product will produce fumes that may cause eye, skin, nose and throat

irritation. Consult Material Safety Data Sheets RAY5103 (for CWT products)

and RAY5104 (for B-155 products) for further information.

1
2
3
...
»

Содержание SolderSleeve CWT Series

Страница 1: ...ed termination The one piece design of one step terminators simplifies installation while their transparent insulation sleeves make inspection easy 2 0 Application Equipment Equivalent tools may be used Steinel HL 1802E HL1910 IR 550 Mark II Infrared Heating Tool or HL2010 Hot Air Gun MiniRay Infrared Heating Tool CV 5300 Hot Air Gun Process Belt Heaters CV 5000 Thermogun Holding Fixture AD 1319 A...

Страница 2: ...before handling 4 1 Shield Terminations 4 1 1 Cable Preparation 1 Remove length specified in Table I of the cable jacket at the point where the termination is to be made A Center Stripped A AS REQUIRED End Stripped 2 Remove length specified in Table I of insulation from the end of the ground lead If part has pre installed lead omit this step B 4 1 2 Assembly 1 Position the one step soldersleeve sh...

Страница 3: ...0 354 11 13 0 0 512 12 0 0 472 10 0 0 394 B 155 XX B 155 XX 1000 B 155 XX 35 22 5 B 155 XX 35 22 9 CWT XX CWT XX 1000 CWT XX W122 5 CWT XX W122 9 13 17 0 0 670 16 0 0 630 14 0 0 551 3 5 7 0 0 276 6 0 0 236 5 5 0 217 B 155 XX S CWT XX S 7 11 9 0 0 354 8 0 0 315 7 0 0 276 B 155 15XX B 155 38XX B 155 XXXX WX CWT 15XX CWT 38XX CWT XXXX WX All 12 5 0 492 12 5 0 492 9 5 0 374 Center Stripped End Strippe...

Страница 4: ...t revision Unacceptable Insufficient heat Contour of solder perform is visible Acceptable Fillet is clearly visible between the lead and shield 4 2 Wire to Wire In Line Splices 4 2 1 Wire Preparation 1 Wires from up to 18 AWG 1 5mm2 having 19 or fewer strands Remove 9 5 0 375 of insulation from all wires to be spliced 2 All other wires Remove 12 5 0 500 of insulation and pre tin the exposed conduc...

Страница 5: ...ical attachment is required secure the 2 wire ends by twisting them together Align carefully the strands in order to avoid any poke through of the sleeve See Fig 1 and Fig 2 In other cases align wires in such a manner that all strands are parallel Then slide the sleeve over the splice area and center the solder preform of the sleeve at the center of the splice length Fig 1 Fig 2 2 The splicing ope...

Страница 6: ...isible and a solder fillet at least 4 5 0 180 long should be visible on one side of the leads Fillet length should be 8 0 0 315 for 12 5 0 500 stripped wires Lack of solder fillet may indicate overheating 3 Damage The sleeve should not be split or cut and no wire strands should poke through the sleeve Fillet length should be 8 0 0 315 for 12 5 0 500 stripped wires Unacceptable Insufficient heat Co...

Страница 7: ...bly 1 Position the smaller or center conductor one step terminator so that the end is against the folded shield and the solder preform is visually centered over the exposed center conductor 2 Heat solder preform until it melts and forms a fillet between the conductors Allow assembly to cool 3 Refold the shield so that it lies on the center conductor termination 4 Center the larger one step shield ...

Страница 8: ...AWG 1 5mm2 and larger 1 Trim terminal lead to 11 0 1 5 0 435 0 060 2 Remove 9 5 0 375 of wire insulation 3 Pre tin conductors 4 4 3 Assembly 1 Position the one step terminator over the connector terminal or component lead so that the necked down end is against the connector or component The solder preform must not extend beyond the terminal lead end 2 Insert the wire to be attached so that it bott...

Страница 9: ...sible and a solder fillet at least 4 5 0 180 long should be visible on one side of the leads Fillet length should 8 0 0 315 for larger wires Lack of a solder fillet may indicate overheating 3 Damage The sleeve should not be split or cut and no wire strands should poke through the sleeve Unacceptable Insufficient heat Contour of solder preform is visible Contour of terminal and or lead is obscured ...

Страница 10: ...conductor and the component pin and position the CWT 200X A or B 155 200X A sub assembly so that the solder preform is centered over the conductors 2 Use a holder to keep the wire and component aligned during heating 3 Heat solder preform until it melts and forms a fillet between the conductors 4 Overlap the other exposed conductor and component pin and position the CWT 200X B or B 155 200X B sub ...

Страница 11: ...trands should poke through the sleeve Fillet length should be 8 0 0 315 for 12 5 0 500 stripped wires Unacceptable Insufficient heat Contour of solder perform is visible Acceptable Solder has lost all appearance of ring shape There is a definite fillet visible along the wire interface DISCLAIMER All of the above information including illustrations is believed to be reliable Users however should in...

Отзывы:

Нет отзывов

Похожие инструкции для SolderSleeve CWT Series

Бренд: Kyocera Страницы: 8

Бренд: Panduit Страницы: 4

Бренд: CONCORD Страницы: 8

COM Express CCG022

Бренд: Connect Tech Страницы: 38

Бренд: marklin Страницы: 12

Бренд: marklin Страницы: 28

Бренд: Stahl Страницы: 12

Бренд: 3M Страницы: 12

Бренд: Pivaset Страницы: 2

ZUSBOPTSC01ZACG

Бренд: ZiLOG Страницы: 6

Бренд: TE Connectivity Страницы: 31

Бренд: Fujitsu Страницы: 4

Бренд: Speaka Professional Страницы: 12

600 A 35 kV Class Insulated Standoff Bushing

Бренд: Eaton Страницы: 12

Бренд: Hamlet Страницы: 5

Бренд: Nauticam Страницы: 2

Бренд: GoMax Electronics Страницы: 2

Бренд: Aukey Страницы: 8

Бренды по названию

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Популярные бренды

Загрузить еще бренды