TE Connectivity AMPOWER 68361-1 Скачать руководство пользователя страница 9

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408-2710

Rev

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To gage the die closure, complete the following steps.

1. Remove the dies from the crimping head.

2. Remove traces of oil or dirt from the crimping chambers and plug gage.

3. Position the dies at the gaging height shown in Figure 8.

Figure 8: Gaging height

4. Align the GO element with the wire barrel crimping chamber. Gently push the element straight into the

crimping chamber. The GO element must pass completely through the crimping chamber.

5. Gage the wire barrel crimping chamber with the NO-GO element in the same manner as step 4. The

NO-GO element can start entry, but must not pass completely through the crimping chamber.

If the dies conform to the gage inspection, the crimping chamber is considered dimensionally correct.



If correct, lubricate the dies with a thin coat of any good SAE 20 motor oil and return them to service.



If not correct, return the dies to TE for further evaluation and repair. Refer to section 7,
REPLACEMENT AND REPAIR.

Содержание AMPOWER 68361-1

Страница 1: ...our website at www te com 408 2710 18 NOV 2022 Rev H 1 INTRODUCTION AMPOWER Crimping Die Assemblies 68361 1 68253 1 68304 1 and 59867 1 shown in Figure 1 are designed for use in DYNA CRIMP Crimping H...

Страница 2: ...8 1 625 Height 73 76 2 904 Each die assembly when installed in the crimping head crimps AMPOWER Quick Disconnect Terminals onto standard wire sizes as listed in Table 3 These instructions provide spec...

Страница 3: ...avoid injury while operating the power unit exercise caution when holding terminals or wires near the crimping area 1 Select a wire of the correct size and insulation diameter for the terminal see Tab...

Страница 4: ...inst locator 2 Quick disconnect pins must be on this side of locator 3 Moving die 4 While holding the terminal in position activate the power unit so that the moving die advances just enough to hold t...

Страница 5: ...mped on terminal and CMA of wire 2 Crimp is located on wire barrel as shown Table 4 3 Insulation enters insulation barrel 4 Distance from edge of terminal feature to center of crimp Table 4 5 Vertical...

Страница 6: ...6 35 to 6 48 mm 250 to 255 in At least 2 00 mm 079 in of slot flat must exist If the slot is spread open too far you can correct this by squeezing it in a vise Figure 6 Reasons to reject a crimp 1 Ex...

Страница 7: ...ly production Daily Daily occasional Weekly Weekly Monthly Before using the dies wipe off excess oil particularly from the crimping area Oil transferred from the crimping area onto terminations can af...

Страница 8: ...lug gage refer to instruction sheet 408 7424 Figure 7 Recommended plug gage design 1 GO diameter 2 NO GO diameter 3 Wire barrel crimping chamber 4 GO element 5 NO GO element Table 6 Gage diameters Cri...

Страница 9: ...ping chamber The GO element must pass completely through the crimping chamber 5 Gage the wire barrel crimping chamber with the NO GO element in the same manner as step 4 The NO GO element can start en...

Страница 10: ...e to CUSTOMER SERVICE 038 035 TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 For customer repair services call 800 522 6752 Figure 9 Replacement parts Table 7 Die set and component p...