408-2710
Rev
H
5
of 10
5.
INSPECTING THE CRIMP
Inspect crimped terminals by comparing to the ones shown in Figure 5 and Figure 6. Use only the terminals
that display the features of an acceptable crimp (Figure 5).
Figure 5: Features of an acceptable crimp
1
Embossed wire size matches size stamped on terminal and CMA of wire.
2
Crimp is located on wire barrel as shown (Table 4).
3
Insulation enters insulation barrel.
4
Distance from edge of terminal feature to center of crimp (Table 4).
5
Vertical centerline of crimp.
6
Large slot (45° off vertical centerline)
Table 4: Location of crimp on wire barrel
Die set
Size
Distance from edge of terminal
feature to center of crimp mm [in.]
Minimum
Maximum
68361-1
1/0
26.16 [1.03]
27.69 [1.09]
68253-1
2/0
59867-1
3/0
68304-1
4/0
30.99 [1.22]
32.51 [1.28]
