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Instruction Sheet 

of 8 

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PRODUCT INFORMATION 1-800-522-6752 

This controlled document is subject to change. 
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www.te.com

408-160034 

06 NOV 20 

Rev A

NOTE 

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. 
Unless otherwise specified, dimensions have a tolerance of ±0.13 [±.005] and angles have a tolerance of ±2°. Figures and 
illustrations are for identification only and are not drawn to scale. 

1.

 

INTRODUCTION 

The Manual Arbor Press with Removable Tooling Packs is designed to crimp TE Amplivar

TM

 splice product on 

strip. It has two styles of Tooling Packs, one for terminating Amplivar

TM

 splices in a through splice configuration 

and one for terminating Amplivar

TM

 splices in a pig-tail splice configuration. 

2.

 

DESCRIPTION 

The Manual Arbor Press with Removable Tooling Packs consists of a main Manual Arbor Press assembly 
2380993-[] and pig-tail (ie 2380996-[]) or through (ie 2380997-[]) splice style Tooling Packs that can be 
installed and removed from the arbor press assembly. The Arbor Press and Tooling Packs are sold separately. 
Each Tooling Pack includes the necessary tooling to feed a specific splice, shear the splice from its carrier, and 
crimp each splice terminal to magnet or lead wire. The Manual Arbor Press is outfitted with a stroke limiter 
mechanism that requires the operator to make a full stroke of the arbor press ram before allowing the ram to 
return to top dead center. This feature ensures that all terminations are produced at a consistent crimp height. 
The Manual Arbor Press also includes a shut height coarse adjustment and fine adjustment with increments of 
0.02mm/

.0008”.

 All Tooling Packs include a terminal lubricator assembly. 

NOTE 

Use terminal lube with this equipment to improve crimp consistency and reduce crimp forces. 

 

Figure 1

Manual Arbor Press with Removable 
Tooling Packs 

Содержание 408-160034

Страница 1: ...iguration and one for terminating AmplivarTM splices in a pig tail splice configuration 2 DESCRIPTION The Manual Arbor Press with Removable Tooling Packs consists of a main Manual Arbor Press assembly 2380993 and pig tail ie 2380996 or through ie 2380997 splice style Tooling Packs that can be installed and removed from the arbor press assembly The Arbor Press and Tooling Packs are sold separately ...

Страница 2: ... by pulling out its front spring loaded knob and allowing the lever and press ram to return to their top dead center position Figure 2 2 Tooling Packs a The Tooling Packs are installed into the Manual Arbor Press by sliding the square nuts attached to the base plate of the Tooling Pack into the T slot of the Arbor Press base Before tightening the base plate screws pull out the locking plunger and ...

Страница 3: ...ion Process 1 If needed manually feed terminal strip forward over anvil using feed mechanism 2 With one hand properly position the magnet or stranded lead wires over wire staging area 3 With the other hand pull the Manual Arbor Press hand lever forward until it reaches the fully rotated position and the stroke limiter of the Arbor Press releases 4 Allow the Arbor Press hand lever to release to the...

Страница 4: ...stment 1 Loosen the three socket head cap screws on the rear of the Arbor Press frame 2 Under the top cover attach the crank to the end of the lead screw and rotate to lift or lower the press head assembly 3 When the desired height is achieved retighten the three socket head cap screws Figure 6 ...

Страница 5: ...height 3 Retighten the fine adjust head clamping screw NOTE Each line on the fine adjust head scale corresponds to a shut height adjustment increment of 0 02mm 0008 Figure 7 c Hand Lever Angle Adjustment 1 Loosen the screw to release the handle spline from the split clamp 2 Adjust the angle of the hand lever as needed 3 Retighten the screw to clamp the handle spline in the split clamp Figure 8 ...

Страница 6: ...he groove pin into the position 2 groove pin hole 5 Install and tighten the set screws into the position 2 set screw holes Figure 9 2 Tooling Packs a Terminal Drag Pressure 1 Drag pressure can be increased or decreased by tightening or loosening the nuts that retain the drag compression springs b Terminal Feed Finger Pressure 1 Feed finger pressure can be increased or decreased by tightening or lo...

Страница 7: ...ition screw by tightened the locking nut while carefully making sure the adjustment position is maintained 3 Adjust the rear limit stop collar To adjust loosen the set screws securing the rear limit stop collar Manually adjust the rear limit stop collar position so that the feed mechanism has enough back stroke to pick up the next terminal when it retracts Include some over travel to allow the spr...

Страница 8: ...adjusted higher if the floating shear is traveling too far and either bottoming or causing an unwanted bend in the backside through splice wire 2 To adjust loosen the shear tonk nut turn the shear tonk screw clockwise or counter clockwise to adjust the shear tonk height as desired and retighten the shear tonk nut while carefully making sure the adjustment position is maintained Figure 13 5 ORDERIN...

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