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RBK-X1C

PN 2376800-1

Page 4 Rev. A Dec. 2020

4.1.1

Unpacking...……………….

...................................................................................................................... .30

4.1.2

Safety…......……………….

...................................................................................................................... .30

4.1.3

Location…...……………….

.......................................................................................................................30

4.1.4

Electrical Connection...

….

........................................................................................................................30

4.1.5

Pneumatic Connections...........................................................................................................................30

4.2

Operation

Mode………….

............................................................................................................. .........31

4.2.1

Stand-

by Mode……….….

.......................................................................................................................31

4.2.2

Single Process Mode

…………………………………………………………………………………………

. 31

4.2.3

Sequence Production Mode.................................................................................................................... 31

4.2.4

Remote Operation Mode..........................................................................................................................31

4.2.5

Auto Centering Mode…..

..........................................................................................................................31

4.2.6

Switch ON/OFF to processor.................................................................................................................. 32

4.2.7

Single Process Operation....................................................................................................................... 33

4.2.8

Auto Centering Operation....................................................................................................................... 34

4.2.9

Emergency Stop……...….

....................................................................................................................... 35

4.2.10

Heater Carriage Jammed........................................................................................................................ 36

4.2.11

Emergency Heater Chamber Release.................................................................................................... 37

4.2.12

Routine maintenance

...….

....................................................................................................................... 38

4.3

Troubleshooting..……….

...................................................................................................................... 39

4.3.1

Preliminary Checks .

...….

....................................................................................................................... 39

4.3.2

Troubleshooting Table

.….

....................................................................................................................... 39

4.4

Recommended Spare Parts................................................................................................................. 42

4.5

Repair…………………………

................................................................................................................. 46

4.5.1

Circuit Protection Device....

…

................................................................................................................. 46

4.5.2

Gaining Access…………....…

................................................................................................................. 47

4.5.3

Heater Element Replacement................................................................................................................. 50

4.6

Optional Accessories………

................................................................................................................. 51

4.6.1

Calibration tools……….......…

................................................................................................................. 51

4.6.2

Power Cord & Transformer.

…

................................................................................................................. 51

4.6.3

Fixture, 3 in 1

….....

............

…

................................................................................................................. 52

4.6.4

Fixture, Air Cooled Stub Splice................................................................................................................ 52

4.6.5

Other accessories

………………………

....................................................................................................52

4.6.6

MES Customized

..…….......…

................................................................................................................. 52

Specification……

....................................................................................................... 53

Schematic Diagram…

. ............................................................................................... 54

Pneumatic Diagram…

. .............................................................................................. 63

Address "After" Sales. .............................................................................................. 64

Содержание 2376800-1

Страница 1: ...1 P a g e 1 111 Page 1 Customer Manual Original Instruction RBK X1C Heat Shrink Machine PN 2376800 1 Operating manual no 409 35021 Language English Rev A...

Страница 2: ...his product In no case will TE Connectivity Raychem be liable for any incidental indirect or consequential damages arising from the sale resale use or misuse of the product TE Connectivity Raychem spe...

Страница 3: ...2376800 1 Page 2 Rev A Dec 2020 Disposal RBK X1C This product must not be disposed of as municipal waste Amendment Record Rev Content Amended By Date Change Request No Rev A Initial Release John Knol...

Страница 4: ...amage 12 2 3 6 Servicing 12 2 4 Warnings and Labels 13 3 Software 14 3 1 Heat Parameter 15 3 2 Sequence Production 16 3 3 Sequence Setting 17 3 4 Production Setting 18 3 5 Maintenance 19 3 6 Auto Cali...

Страница 5: ...mergency Stop 35 4 2 10 Heater Carriage Jammed 36 4 2 11 Emergency Heater Chamber Release 37 4 2 12 Routine maintenance 38 4 3 Troubleshooting 39 4 3 1 Preliminary Checks 39 4 3 2 Troubleshooting Tabl...

Страница 6: ...ng temperature Activated by two start buttons the heating chamber moves forward enclosing the joint area It remains in place for the set time period and then returns to the rear rest position automati...

Страница 7: ...tion Can edit machine parameters after logging on See section 1 3 9 Grippers Holds cable splice in heating chamber 10 Process button 10 editable pre set Single Process Selection Button Can store 3 par...

Страница 8: ...n 5 Target Setting Displays Temperature time stored in the current selected process button See section 3 1 heat parameter 6 Current Parameter Displays the real Temperature and real time of cycle 7 Tar...

Страница 9: ...ge 10 Fan Fuse 230V 1A anti surge 11 Main Power Switch Used to turn ON OFF power to RBK X1C 12 Power Input Socket 230V 13 Main Power Fuse 2 x 230V 3 15A anti surge Do not use the Main Power Switch or...

Страница 10: ...the following outputs below a ferrite core must be clamped to every connection used The ferrite clamp must contain one loop Connection for the following four items requires a ferrite clamp with one l...

Страница 11: ...f the operating mechanism can prevent the auto retraction of the heater chamber In this event the RBK Processor heaters switch off automatically Follow Heater Carriage Jammed 4 2 10 and the Emergency...

Страница 12: ...equipment may be damaged INSULATION RESISTANCE TESTING Do NOT exceed 250V DC protection circuits fitted to this equipment may be damaged Power connections for the Processor must conform to local stan...

Страница 13: ...lly careful when handling finished wiring assemblies immediately after ejection from the heating chamber Be especially careful when handling the calibration UHI probe immediately after ejection from t...

Страница 14: ...C carries a label shown below that displays the product part number PCN product description and electrical rating information The following icons are used in this manual Information to prevent persona...

Страница 15: ...in this window For example if you are trying to log on as Engineer input B in user ID column and input 12345 in Password column Then click on OK button The main interface already have 2 changes 1 ID...

Страница 16: ...it the parameter 2 Press on the quick button then you would find the original parameter stored in will show on and 3 Click on the value on to input the new value 4 Press on the quick button for 5 seco...

Страница 17: ...After finishing the current process 3 the green light will jump to the next process 2 5 When we completed the last process 5 the green light will jump to the first process 3 We already completed the f...

Страница 18: ...ck buttons according to the sequence you would like to set 3 2 1 3 5 for example 5 You would find the quick button you selected will show on Currently touch screen can store 15X sequence Each sequence...

Страница 19: ...re a If you input the value when processor complete the setting production quantity on the main interface will pop up a tip complete to remind the operator production is completed see below capture b...

Страница 20: ...ly without press on both start button DON T use this function for production since a cycle start without hands on start button operator could have chance to put hands into machine that may cause crush...

Страница 21: ...the front socket This allows the heating chamber to stabilise 2 Inactivate the Centering in HMI Maintenance page connect the UHI probe to the front panel socket a Touch screen entry Auto Calibration i...

Страница 22: ...5 C If below adjust OFST to desired value measured value negative result If above adjust OFST to measured value desired value positive result 6 Wait 25 minutes for temperature to stabilise 7 Repeat 3...

Страница 23: ...1 Connect RBK X1C with external device via the RS232 communication interface like Ultrasonic Welding equipment 2 Switch to allow the processor to communicate with external device 3 These values are s...

Страница 24: ...racter received including the SOH the longitudinal addition checksum is maintained up to and including byte 11 Overflow of the checksum beyond a byte boundary is discarded This single byte checksum is...

Страница 25: ...5 PID control These parameters have to be carefully adjusted together and are factory set Proportional Band Area around the selected process temperature where the output is at a level other than 100...

Страница 26: ...ind home position When power on the machine the heating chamber isn t on home position and push two hands buttons the heating chamber can t back to home position 1 Check home position sensor 2 Check t...

Страница 27: ...hold on both start button then test cycle will start 4 When time discount from 60 min to 0 test cycle will stop automatically 5 will show the total cycle the machine has operated in 60 min 6 Switch to...

Страница 28: ...ignal from those action 1 Switch to 2 When detection arms swing up this icon will illuminate green 3 When detection arms swing down this icon will illuminate green 4 When centering plate in both sides...

Страница 29: ...n work with Barcode scanning function 2 Click next page button from Barcode Scanning interface to access to CODE SETS interface In this page operator can pre set or edit barcode parameter Note Operato...

Страница 30: ...fo temperature time date and so on Production data could be stored to USB stick or external PC through using this feature An instance of the data transfer connection Note Processor have default settin...

Страница 31: ...osive or flammable materials or in a location where it would be subject to moisture The Processor is a manually operated device and should be sited on a flat level surface at a height suitable for an...

Страница 32: ...ss button is selected 10X process quick buttons 4 2 3 Sequence Production mode See section 3 2 3 3 Allow operator to operate the production for different process step by step according to the sequence...

Страница 33: ...the correct process button is selected for the task required The activated button is shown on the main interface 6 When the Heater Indicator turn green machine is ready to start process Switch OFF 1 E...

Страница 34: ...correct size ILS QSZH product Code 1 2 3 3A and position over splice to be processed 4 Insert the cable splice into the Processor grippers Align the center of the splice and product ends with the guid...

Страница 35: ...centering device capacity splice offset CANNOT lager than 10mm 5 Push tube to expose the splice Fig 4 3 then insert cable with splice contact with both DETECTION PLATE Note Due to current centering d...

Страница 36: ...xtinguish naturally In both cases care should be taken not to inhale any of the fumes which result from the burning wires or splice tubing If the heater chamber is forward when the E STOP is activated...

Страница 37: ...actly as if the operator were preparing to switch the machine off The equipment is connected to an AC mains electricity supply Before undertaking any maintenance or repair always turn off the equipmen...

Страница 38: ...ected to an AC mains electricity supply Before undertaking any maintenance or repair always turn off the equipment and ensure it is isolated from the AC supply Allow machine to cool down before starti...

Страница 39: ...ck the cooling fan is operating correctly and air is flowing through the rear vent panel 2 Remove front cover Check for correct clearance a minimum of 75mm clear space and obstructions 3 Wire Grippers...

Страница 40: ...s OFF No power Unplug mains power cable Check mains supply present Restore power supply Mains Switch not in the ON position and or the Emergency Stop switch pressed stand by LED is illuminated when t...

Страница 41: ...ing and connections Adjust sensor position or replace if required Load sensor failed or stuck ON Check sensor gap and position Sensor should be illuminated Check wiring and connections Adjust sensor p...

Страница 42: ...gs Reset Key L to OFF RS232 Communication does not function REMT not on Check parameters Set REMT to ON RS232 cable not connected to welder or Processor Check interconnecting cable Reconnect External...

Страница 43: ...980 1 2234984 1 Refer to section 1 2 item 3 Emergency Stop Button 2234983 1 Refer to section 1 2 item 1 Touch Screen 2234977 1 Refer to section 1 2 item 7 Process Quick button 2234981 X Refer to secti...

Страница 44: ...lower heater thermocouple is part of lower heater 2234991 1 See section 4 5 3 how to replace the heating element Thermocouple 2234990 1 Mounting on lower heating element Cooling Fan 2234963 1 Refer to...

Страница 45: ...2234964 1 Locate in Right cover Safety Relay 2234967 1 Locate in Right cover Temperature controller 2234968 1 Locate in Left Cover Storage Battery 2234971 1 Locate in Left Cover Each machine would ne...

Страница 46: ...inder Detection plate 6 2369604 7 Locate in Top Middle cover Cylinder Centering plate 4 2369604 5 Locate in CD Cover Compressed Spring CD trigger 4 2369604 3 Locate in CD Cover Compressed Spring Cente...

Страница 47: ...Y REPAIR OR REPLACEMENT THE MACHINE HAS A CAPACITOR AS PART OF THE AUTO RETRACT FEATURE NORMAL PRECAUTIONS REGARDING DISSIPATION OF STORED ENERGY MUST BE TAKEN PRIOR TO ANY SERVICE OR REPAIR AFTER COM...

Страница 48: ...ccess to the internal components the side and top covers must be removed Use the correct size Key Top Front Cover Securing Screws 4X Top Middle Cover Securing Screws 2X Right cover Top middle cover To...

Страница 49: ...RBK X1C PN 2376800 1 Page 48 Rev A Dec 2020 Top Rear Cover Securing Screws 4X Left Cover Securing Screws 7X Right Cover Securing Screws 7X...

Страница 50: ...RBK X1C PN 2376800 1 Page 49 Rev A Dec 2020 L side guard 2X and R side guard 2X securing screws CD cover Securing Screws 4X...

Страница 51: ...be easily removed from cover See picture above in yellow circle 4 Remove the 2X upper heater mounting screws on top of red heating element cover with one hand to hold the heating element avoid falling...

Страница 52: ...PN on TBD item 4 6 1 Calibration tools 288869 000 Standard UHI temperature calibration probe 952687 000 Extension cable 4 6 2 Power Cord Transformer 2234780 1 Power Cord EU Packed in 2234800 2 machine...

Страница 53: ...le dual wire product single end product 4 6 4 Air Cooled Stub splice fixture 981721 000 Air Cooled stub splice fixture TE PN 1 1197585 9 1 529533 7 Air Cooling kit air flow controller 4 6 5 Other acce...

Страница 54: ...15A T anti surge Line and Neutral Product Range RBK ILS 125 QSZH Sizes 1 to 3A RBK ILS 85 Sizes 6 1 to 12 3 For other Raychem TE Products Discuss with TE Product Management Dimensions 500 mm W x 607...

Страница 55: ...RBK X1C PN 2376800 1 Page 54 Rev A Dec 2020 6 Schematic Diagram...

Страница 56: ...RBK X1C PN 2376800 1 Page 55 Rev A Dec 2020...

Страница 57: ...RBK X1C PN 2376800 1 Page 56 Rev A Dec 2020...

Страница 58: ...RBK X1C PN 2376800 1 Page 57 Rev A Dec 2020...

Страница 59: ...RBK X1C PN 2376800 1 Page 58 Rev A Dec 2020...

Страница 60: ...RBK X1C PN 2376800 1 Page 59 Rev A Dec 2020...

Страница 61: ...RBK X1C PN 2376800 1 Page 60 Rev A Dec 2020...

Страница 62: ...RBK X1C PN 2376800 1 Page 61 Rev A Dec 2020...

Страница 63: ...RBK X1C PN 2376800 1 Page 62 Rev A Dec 2020...

Страница 64: ...RBK X1C PN 2376800 1 Page 63 Rev A Dec 2020 7 Pneumatic Diagram...

Страница 65: ...00 1 Page 64 Rev A Dec 2020 8 Address After Sales Tyco Electronics Shanghai Co Ltd F G H Section 1 F Building 15 999 Yinglun Road Shanghai Pilot Free Trade Zone China GATD Hotline 86 021 33989030 Emai...

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