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Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual
Stock No. 036257
Page 15 of 22

"DECAL LOCATION"

Two

“DANGER”

decals, as shown on this page are supplied with each hoist. These decals should be

positioned as shown in Figure 11. The part number of the “DANGER” decal is 03 6039.

WARNING:

Missing or damaged decals can cause incorrect or unsafe operation of the hoist, which
can cause accidents, which may cause serious injury or death. If any decals are missing
or damaged, they must be replaced.

To obtain replacement decals, contact your TBEI-Rugby dealer or call 1-701-776-5722 or 1-800-869-
9162.

FIGURE 11

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Содержание Rugby LR-165A Rugby LR-25B

Страница 1: ...a model LR 416B LR 165A or LR 25B hoist This manual should be kept in the glove compartment of the truck for reference when needed To Be Filled In By Installer Hoist Serial Pump Installation and Oper...

Страница 2: ...TBEI Rugby Several hoist parameters are given in the following table these parameters are given as a general guide To ensure component compatibility consult TBEI Rugby HOIST MODEL LR 416B LR 165A LR 2...

Страница 3: ...rops are to be used only on an unloaded body When two props are provided both props must be used WARNING Malfunctioning equipment can cause property damage injury or death Always have faulty equipment...

Страница 4: ...page 2 of this manual IMPORTANT Because of variations in applications the data contained in this sheet is provided only as a general guide BODY LENGTH CA OVERHANG CAPACITY 40 DUMP ANGLE CAPACITY 45 D...

Страница 5: ...s in applications the data contained in this sheet is provided only as a general guide BODY LENGTH CA OVERHANG CAPACITY 40 DUMP ANGLE CAPACITY 45 DUMP ANGLE CAPACITY 50 DUMP ANGLE 8 NA 12 11 8 TONS 10...

Страница 6: ...manual IMPORTANT Because of variations in applications the data contained in this sheet is provided only as a general guide BODY LENGTH CA OVERHANG CAPACITY 40 DUMP ANGLE CAPACITY 45 DUMP ANGLE CAPAC...

Страница 7: ...single axle trucks Refer to Figure 1 for the specific hoist model you are installing 2 Referring to Fig 2 cut a notch as shown 3 Position the rear hinge angle in the notch cut in Step 2 The rear hing...

Страница 8: ...on the truck frame making sure to center the hoist right and left and to square the hoist with the truck frame This hoist is designed to rest on the truck frame as shown in Fig 1 A small portion of t...

Страница 9: ...arly a LR 25B requires 7 1 2 of clearance 10 Position the body with the long beams just long beams if they are separate from the body onto the truck frame NOTE A clearance of at least 2 is required be...

Страница 10: ...t WARNING Installing or operating this hoist without first understanding the proper installation and operation procedures can lead to serious injury or death Always read and understand fully all insta...

Страница 11: ...ourself or allow others to position themselves under a loaded body Always prop the unloaded body up using the body prop s supplied Remember body props are to be used only on an unloaded body When two...

Страница 12: ...4 On the left side of Chart 1 pick the P value for your application On the top of the same chart pick the X value for your application Below the X value and to the right of the P value is listed an am...

Страница 13: ...00 1 400 60 65 7 700 5 700 4 400 3 600 3 000 2 600 2 200 1 900 1 700 1 500 66 71 8 300 6 100 4 800 3 900 3 300 2 800 2 400 2 100 1 900 1 700 72 77 8 900 6 600 5 100 4 200 3 500 3 000 2 600 2 300 2 000...

Страница 14: ...EI Rugby hoist has been installed raise the hoist up and temporarily block the body up Position the prop assembly against the truck frame as illustrated in Figure 9 2 Fasten the body prop assembly bas...

Страница 15: ...e positioned as shown in Figure 11 The part number of the DANGER decal is 03 6039 WARNING Missing or damaged decals can cause incorrect or unsafe operation of the hoist which can cause accidents which...

Страница 16: ...draulic system for hydraulic system lubrication instructions 1 Grease all of the grease fittings in the hoist frame itself Apply grease until excess grease can be seen coming out the ends of the tubes...

Страница 17: ...l LR 416B LR 165A LR 25B Hoist Installation and Operation Manual Stock No 036257 Page 17 of 22 FIGURE 12B LR 165A GREASE ZERK LOCATIONS 8 ZERKS TOTAL FIGURE 12C LR 25B GREASE ZERK LOCATIONS 10 ZERKS T...

Страница 18: ...er body props are to be used only on an unloaded body When two props are provided both props must be used Below is a step by step procedure for using the body prop 1 Raise body to sufficient height an...

Страница 19: ...an area where an upset load might fall 3 Controls must be in a safe location and operator must remain at controls during the dumping operation Controls must be permanently located in truck cab or anot...

Страница 20: ...Operation Manual Stock No 036257 Page 20 of 22 5 3 576 67 7 9 7 0 3 57 6 5 37 21 47 1 2 7 5 6 5 5 3 7 6 5 5 3 7 6 7 6 5 645 3 1 187 1 5 67 3 7 187 1 2 1 5 67 187 1 2 1 5 67 77 1 5 6 7 5 250 1 2 2 5 6...

Страница 21: ...Model LR 416B LR 165A LR 25B Hoist Installation and Operation Manual Stock No 036257 Page 21 of 22...

Страница 22: ...Model LR 416B LR 165A LR 25B Hoist Installation and Operation Manual Stock No 036257 Page 22 of 22 2006 2007 2008 TBEI Rugby S acaddwg MANUALS P65 036257e doc...

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