TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
A-4
A-4
1.
1.
Daily
Daily
.
.
Mandatory
Mandatory
daily examinat
daily examinat
ion of
ion of
the
the
truck as
truck as
required by
required by
OSHA.
OSHA.
(See Operator’s
(See Operator’s
Guide and Safety Check 2nd Edition for
Guide and Safety Check 2nd Edition for
details.)
details.)
This examinat
This examinat
ion is
ion is
usually per-
usually per-
formed by the operator (or other designated
formed by the operator (or other designated
person).
person).
2.
2.
Three-month inspection.
Three-month inspection.
A
A
thorough
thorough
visual
visual
inspection (VT) following the guidelines shown
inspection (VT) following the guidelines shown
in this procedure should be made every three
in this procedure should be made every three
months (refer
months (refer
to sketches
to sketches
for details).
for details).
These
These
inspections should be performed by qualified
inspections should be performed by qualified
maintenance personnel.
maintenance personnel.
3.
3.
6,000 Hour Inspection.
6,000 Hour Inspection.
Full-scale inspection
Full-scale inspection
(FS) including all examinations outlined in this
(FS) including all examinations outlined in this
procedure (VT, MT, and DPT) should be made
procedure (VT, MT, and DPT) should be made
after the first year of operation and then every
after the first year of operation and then every
b.
b.
Pro
Pro
pag
pag
ati
ati
ng i
ng i
nto
nto
the
the
bas
bas
e me
e me
tal
tal
;
;
c.
c.
Ot
Ot
he
he
r d
r d
es
es
cr
cr
ip
ip
ti
ti
on
on
, e
, e
tc
tc
.
.
4.
4.
Met
Met
hod o
hod o
f te
f te
sti
sti
ng to
ng to
det
det
ect
ect
cra
cra
cks
cks
.
.
If no cracks are found by yearly inspections,
If no cracks are found by yearly inspections,
please confirm by a fax or a short letter.
please confirm by a fax or a short letter.
Repair Procedure
Repair Procedure
1.
1.
Con
Con
tac
tac
t T
t T
ayl
ayl
or Ma
or Ma
chi
chi
ne Wo
ne Wo
rks
rks
, Inc.
, Inc.
2.
2.
If re
If re
wel
wel
din
din
g is su
g is su
gges
gges
ted
ted
, use A
, use A
WS appr
WS appr
ove
ove
d
d
welding procedures.
welding procedures.
3.
3.
If des
If des
ign mod
ign mod
ifica
ifica
tion i
tion i
s indic
s indic
ated,
ated,
conta
conta
ct T
ct T
ay-
ay-
lor Machine
lor Machine
Works,
Works,
Inc.
Inc.
OSHA 29
OSHA 29
CFR
CFR
1910.178 (q)(5) requires that replacement
1910.178 (q)(5) requires that replacement
parts be equivalent as to safety with those
parts be equivalent as to safety with those
used in
used in
the original
the original
design.
design.
Different steel
Different steel
grades are
grades are
used for
used for
different
different
components.
components.
Dif-
Dif-
ferent steel grades require different welding
ferent steel grades require different welding
procedures, pre-heatings, rods, etc.
procedures, pre-heatings, rods, etc.
Inspection Locations.
Inspection Locations.
The following illustrations
The following illustrations
are a representative set for the general welds
are a representative set for the general welds
used
used
on T
on T
aylor Mac
aylor Mac
hine W
hine W
orks t
orks t
rucks.
rucks.
They are
They are
used as a reference for specific details, but do not
used as a reference for specific details, but do not
necessarily represent exact details used in the
necessarily represent exact details used in the
construction of
construction of
your truck.
your truck.
The inspection
The inspection
method
method
for both the three-month inspection (3), and the
for both the three-month inspection (3), and the
full-scale inspection (FS), are shown.
full-scale inspection (FS), are shown.
The areas being inspected
The areas being inspected
must be properly cleaned prior to performing
must be properly cleaned prior to performing
the inspection.
the inspection.
If not
If not
properly cleaned
properly cleaned
poten-
poten-
tially dangerous cracks may not be detected.
tially dangerous cracks may not be detected.
Never go under a raised mast,
Never go under a raised mast,
carriage or forks unless proper blocking has
carriage or forks unless proper blocking has
been securely placed to prevent the mast, car-
been securely placed to prevent the mast, car-
riage or forks from falling in event of hydraulic
riage or forks from falling in event of hydraulic
failure
failure
or
or
drift.
drift.
See
See
Safety Check 2nd Edition
Safety Check 2nd Edition
.
.
List of
List of
Illustr
Illustr
ations
ations
Il
Il
lu
lu
st
st
ra
ra
ti
ti
on
on
.
.
1.
1.
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In
ne
ne
r a
r a
nd
nd
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Ou
te
te
r M
r M
as
as
t A
t A
rr
rr
an
an
ge
ge
me
me
nt
nt
A-
A-
6
6
. . .
. . .
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2
2
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A
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7
7
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3
3
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8
8
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4
4
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Содержание TX180S
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Страница 148: ...9 9 C C T T r r a a n n s s m m i i s s s s i i o o n n C C o o n n t t r r o o l l s s https www forkliftpdfmanuals com...
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