22-1
22-1
TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
causes LC2 to open and LC3 to close enough to
causes LC2 to open and LC3 to close enough to
satisfy the steering flow requirement (Load sense
satisfy the steering flow requirement (Load sense
pressure can
pressure can
be measured
be measured
at port
at port
LSM).
LSM).
Excess
Excess
flow is available for use by the hoist and tilt.
flow is available for use by the hoist and tilt.
When load sense (steering) pressure reaches the
When load sense (steering) pressure reaches the
setting of relief valve [RV2 (which must be set at a
setting of relief valve [RV2 (which must be set at a
pressure equal to or lower than RV1)], RV2 opens
pressure equal to or lower than RV1)], RV2 opens
causing LC3 to
causing LC3 to
open as well.
open as well.
Pump flow
Pump flow
is then
is then
sent to
sent to
hoist and tilt
hoist and tilt
.
.
(Refer to
(Refer to
the
the
HYDRAULIC
HYDRAULIC
PRESSURE SETTINGS
PRESSURE SETTINGS
in the
in the
Appendices
Appendices
for
for
RV1 and RV2 pressure settings.)
RV1 and RV2 pressure settings.)
Hydraulic Logic
Hydraulic Logic
(Illustration 22-20)
(Illustration 22-20)
.
.
Hydraulic
Hydraulic
flow from the secondary gear set of the main
flow from the secondary gear set of the main
pump enters at the inlet of the accessory valve.
pump enters at the inlet of the accessory valve.
Flow then passes through the manifold where it
Flow then passes through the manifold where it
joins with the flow from the
joins with the flow from the
primary pump.
primary pump.
The
The
combined flows then enter the hoist and tilt valve.
combined flows then enter the hoist and tilt valve.
Pump flow from the secondary gear set is always
Pump flow from the secondary gear set is always
available for accessory functions such as side
available for accessory functions such as side
shifter and fork positioners if the truck is so
shifter and fork positioners if the truck is so
equipped.
equipped.
Pump flow
Pump flow
from the
from the
primary pump
primary pump
must satisfy steering requirements first, but
must satisfy steering requirements first, but
excess flow is always available for hoist and tilt
excess flow is always available for hoist and tilt
functions.
functions.
The total flow
The total flow
from both pumps
from both pumps
is avail-
is avail-
able to hoist and tilt if there is no requirement from
able to hoist and tilt if there is no requirement from
steering or
steering or
accessory funct
accessory funct
ions.
ions.
Flow returns
Flow returns
to
to
the tank from
the tank from
the hoist
the hoist
and tilt valve
and tilt valve
outlet.
outlet.
The
The
outlet is
outlet is
equipped with
equipped with
two returns.
two returns.
An inline
An inline
check valve has been installed at the hydraulic
check valve has been installed at the hydraulic
ORF1 and check valve (CK1) to start the accumu-
ORF1 and check valve (CK1) to start the accumu-
lator charging
lator charging
process.
process.
As pressure
As pressure
builds in
builds in
the
the
charge circuit, the pressure reducing valve (PRV1)
charge circuit, the pressure reducing valve (PRV1)
supplies pilot fluid for accessory valve and hoist /
supplies pilot fluid for accessory valve and hoist /
tilt valve
tilt valve
operation.
operation.
When the
When the
PRV1 valve
PRV1 valve
setting
setting
is reached, it closes off and all flow through the
is reached, it closes off and all flow through the
circuit is directed to the parking brake and service
circuit is directed to the parking brake and service
brake ac
brake ac
cumulators.
cumulators.
When
When
both
both
accumulators
accumulators
reach full pressure, determined by the unloader
reach full pressure, determined by the unloader
valve (UNL1), the pilot to the spring chamber of
valve (UNL1), the pilot to the spring chamber of
logic element (LC1) is drained and pump flow is
logic element (LC1) is drained and pump flow is
directed to the drive axle to cool the left side drive
directed to the drive axle to cool the left side drive
axle brake.
axle brake.
Flow from
Flow from
the other gear
the other gear
set cools
set cools
the
the
fluid of t
fluid of t
he right side
he right side
drive axle brak
drive axle brak
e.
e.
As pres-
As pres-
sure falls in the accumulators, the pressure signal
sure falls in the accumulators, the pressure signal
to UNL1 falls
to UNL1 falls
and closes it
and closes it
.
.
The process
The process
repeats
repeats
itself.
itself.
Relief valve
Relief valve
(RV3) protects
(RV3) protects
the pump from
the pump from
over-pressurization and acts as a thermal relief
over-pressurization and acts as a thermal relief
also.
also.
The parking
The parking
brake is
brake is
electrically applied
electrically applied
and
and
released by
released by
solenoid SOL1.
solenoid SOL1.
Pressure must
Pressure must
be
be
held on the spring-applied / hydraulic-released
held on the spring-applied / hydraulic-released
parking brake (located on the transmission out-
parking brake (located on the transmission out-
put).
put).
Both brake
Both brake
pedals are s
pedals are s
upplied from pres
upplied from pres
-
-
sure and flow
sure and flow
stored in acc
stored in acc
umulator (ACC2).
umulator (ACC2).
The
The
LH foot pedal inches the transmission and applies
LH foot pedal inches the transmission and applies
the wheel
the wheel
brakes.
brakes.
The RH
The RH
foot pedal
foot pedal
applies the
applies the
wheel brakes only
wheel brakes only
.
.
(Refer to
(Refer to
the
the
HYDRAULIC
HYDRAULIC
PRESSURE SETTINGS
PRESSURE SETTINGS
in the
in the
Appendices
Appendices
for
for
pressure settings.)
pressure settings.)
MAIN PUMP
MAIN PUMP
(Illustrations 22-9 and 22-10)
(Illustrations 22-9 and 22-10)
AUXILIAR
AUXILIAR
Y PUMP
Y PUMP
(Illustration 22-11)
(Illustration 22-11)
HYDRAULIC
HYDRAULIC
JOYSTICK
JOYSTICK
CONTROLLER
CONTROLLER
https://www.forkliftpdfmanuals.com/
Содержание TX180S
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