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MB2000/3000/5000 OPERATING AND MAINTENANCE MANUAL

 

  TAYLOR-WHARTON (BEIJING) CRYOGENIC EQUIPMENT CO., LTD.

                                 

 

17 

PCV2,the iLI1et pipe of atmospheric vaporizer become clod that means the valve is 
opened 

 

 

INNER VESSEL AND PIPING SAFETY DEVICES

 

These tanks are equipped with a dual safety device manifold that permits servicing of one set of safety 
devices while the other set is in service.   

If a pressure vessel tank rupture disc ruptures, determine and correct the cause of the rupture before 
replacing the device. This device should be replaced annually as a preventive maintenance procedure. The 
bursting disc on this tank is a sealed assembly that must be replaced as a unit.   

Main tank pressure relief valves that leak or fail to operate at the set pressure should be replaced 
immediately. Repair and recalibration of these valves should oLI1y be done by experienced personnel 
with proper equipment. Return the valves to the manufacturer or to an ASME approved repair station for 
overhaul or recalibration. In certain cases these valves shall be tested every five years per CGA S-1.3, 
section 9, “Pressure Relief Device Standards Part 3 – Stationary Storage Containers For Compressed 
Gases”.  

Replace thermal expansion relief valves when leakage or improper functioning occurs. Do not attempt to 
repair or reseat these components since they are of the throw-away type

 

 

PRESSURE AND LIQUID LEVEL GAUGES

 

The major cause of malfunctioning tank pressure gauge, inner vessel, or liquid level gauge is an open 
equalization valve or leakage in the gauge lines. Refer to the Trouble-Remedy Guide in this manual for 
maintenance procedure. If the problem is not readily corrected, replace the gauge with a spare. Return the 
defective gauge to the manufacturer for repair.   
Include a description of the difficulty encountered. 

 

CASING VACUUM MAINTENANCE

 

CHECKING VACUUM

 

Some vacuum deterioration may occur over an extended period of time due to out gassing of materials 
within the vacuum space or from leakage. A history of vacuum readings taken over a period of time can 
be valuable when evaluating tank performance and scheduling maintenance work.   

To detect vacuum deterioration, periodic measurement of the tank vacuum is recommended. A 
thermocouple-type vacuum probe, located on the lower head of the tank, is provided for this puPCV1ose   

To check tank vacuum perform the following steps:   

1

 

Remove the protective plastic cap from the gauge tube connector.   

2

 

Connect a Hastings-Raydist Model No. TV-4A or VT-6 Vacuum Gauge to the vacuum probe.   

3

 

Open the vacuum probe isolation valve and wait at least 60 minutes before taking the vacuum 

reading.  
4

 

After the vacuum reading is recorded, close the vacuum probe isolation valve, disconnect the 

Vacuum Gauge, and replace the protective cover on the vacuum probe connector.   
 
The vacuum reading obtained on a cold tank is initially less than 50 microns (0.05 mm Hg) absolute; 

Содержание M2000

Страница 1: ...NIC LIQUIFIED GAS TANK M2000 M3000 M5000 V2000 V3000 V5000 MB TANK VESSEL ON SKID FOR AIR LIQUIDE Taylor Wharton Beijing Cryogenic Equipment Co Ltd East End of Ping An Street Xianghe Economic Developm...

Страница 2: ...ON HANDLING 10 INSTALLATION CHECKS 10 OPERATION PURGE PROCEDURE 12 FILLING A WARM TANK 13 FILLING A COLD TANK 13 NORMAL OPERATION 14 TAKING A TANK OUT OF SERVICE 14 MAINTENANCE GENERAL 15 LEAK TESTING...

Страница 3: ...MAINTENANCE PROCEDURES READ AND FOLLOW ALL SAFETY PRECAUTIONS IN THIS SECTION AND IN REFERENCE PUBLICATIONS FAILURE TO OBSERVE ALL SAFETY PRECAUTIONS CAN RESULT IN PROPERTY DAMAGE PERSONAL INJURY OR P...

Страница 4: ...surfaces Equipment to be used in contact with liquid oxygen should be handled oLI1y with clean gloves or hands washed clean of oil Maintain Adequate Ventilation Enclosed areas containing oxygen equipm...

Страница 5: ...ygen systems on industrial and institutional consumer premises CAUTION When installing field fabricated piping make certain a suitable safety valve is installed in each section of piping between shut...

Страница 6: ...nd non flammable it can cause asphyxiation in a confined area without adequate ventilation Any atmosphere which does not contain enough oxygen for breathing can cause dizziness unconsciousness or even...

Страница 7: ...000 model cryogenic storage tanks These tanks are suitable for the storage and delivery of liquid oxygen nitrogen or argon at a maximum allowable working pressure of 1 6 MPa 232 psig for M series MB t...

Страница 8: ...RIES TANK MODEL Gross Volume m 3 Net Volume m3 Height m Dime nsions mm Weight Ton Full Weight Ton STATIC EVAPORATION LIN volume day MAWP MPa LOX LIN LAr M5000 4 99 4 49 3 2000 2 8 7 93 6 43 9 06 1 1 6...

Страница 9: ...MB2000 3000 5000 OPERATING AND MAINTENANCE MANUAL TAYLOR WHARTON BEIJING CRYOGENIC EQUIPMENT CO LTD 8...

Страница 10: ...SSURE BUILD UP VALVE HV3 It lets the liquid of the container flow to the build up pressure line when it is opened PRESSURE REGULATOR PCV1 When tank pressure decreases to PCV1 set point it opens and li...

Страница 11: ...stomer s responsibility The MB tank with pallet for equipment to hand or transit expediently no especial demand for the toft to use temporarily advise build one toft for fixation long time and refer t...

Страница 12: ...MB2000 3000 5000 OPERATING AND MAINTENANCE MANUAL TAYLOR WHARTON BEIJING CRYOGENIC EQUIPMENT CO LTD 11...

Страница 13: ...must be gradual enough to allow the liquid to vaporize in the bottom fill line and pressure building coil so the pressure builds up in the inner vessel Momentarily open top fill valve HV2 to flood the...

Страница 14: ...ts from tank trycock valve close supply source valve to stop fill Close tank trycock valve 8 When residual liquid in the fill hose vaporizes close tank top fill valve CAUTION To avoid injury do not to...

Страница 15: ...A TANK OUT OF SERVICE Schedule shut down operation to coincide with low liquid level in the tank If a large quantity of liquid is in the tank drain it into a trailer for use elsewhere or for disposal...

Страница 16: ...eaned for in conformance with CGA Pamphlet G 4 1 Cleaning Equipment for Oxygen Service or other equivalent standard If parts are purchased cleaned for oxygen service they should be suitably packaged t...

Страница 17: ...be set so that tank pressure is held about 0 035MPa above the desired delivery pressure the economizer pressure regulator PCV2 should be set at least 0 07MPa 10 psig above the setting of the pressure...

Страница 18: ...row away type PRESSURE AND LIQUID LEVEL GAUGES The major cause of malfunctioning tank pressure gauge inner vessel or liquid level gauge is an open equalization valve or leakage in the gauge lines Refe...

Страница 19: ...the vacuum probe into vacuum probe isolation valve using two wrenches Do not over tighten 5 Install a new vinyl cover over the vacuum probe connector NOTE If corrosion of the vacuum probe is a proble...

Страница 20: ...wn connection and vacuum bursting disc f All liquid and gas phase lines exit points through vacuum jacket g Any area of the vacuum jacket that might have been exposed to cryogenic liquid spray or temp...

Страница 21: ...ck d Liquid Level Gauge needle not zero adjusted e Gauge line reversed f Liquid Level Gauge damaged or faulty g Plugged gauge lines Test and repair leaks Close by pass valve Tap Liquid Level Gauge sli...

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