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Tool List

Page 22

SS and MX Models, DC System

MS-534-13

TROUBLESHOOTING GUIDE

This is a general troubleshooting guide for various mechanical faults. Refer to the electrical troubleshooting chapter

for checking the electronic motor control system.

This list is provided as a guide only. It is not all inclusive of causes that may result in a specific symptom.

Note: This list is provided as a guide only. It is not all inclusive of causes that may result in a specific symptom.

Symptom

Suspect Component or System

Action

Steering Pulls Left or Right

Front end out of alignment

Realign front end

Low tire pressure

Inspect tire pressure

Difficult Steering

Lack of lubrication

Lubricate steering linkages

Damaged or worn steering components

Inspect all steering components

Low tire pressure

Inspect tire pressure

Excessive Play in Steering

Damaged or worn steering linkages

Inspect steering linkages

Loose steering linkages

Tighten all hardware

Loose steering wheel

Inspect steering wheel nut

Loose front spring hardware

Tighten all hardware

Soft and/or Low Brake Pedal Air in brake lines

Bleed brake system

Master cylinder fluid level low

Fill master cylinder and bleed system

Brake pedal linkage out of adjustment

Adjust linkages

Hard Brake Pedal

Faulty master cylinder

Inspect master cylinder

Lack of Braking Power

Contaminated brake pads

Replace brake pads

Worn brakes

Replace brakes

Air in brake lines

Bleed brake system

Brakes Dragging

Brake pedal linkage out of adjustment

Adjust linkages

Faulty master cylinder

Inspect master cylinder

Faulty brake caliper

Inspect brake calipers

Debris in brakes

Inspect brakes

Parking brake applied

Release parking brake, inspect linkage

Low Power or Running Slow Faulty or discharged battery

Test battery and charge

Brakes dragging

Inspect brake system

Fault in motor control system

Refer to motor control fault codes

Noise, Front End

Loose wheel nuts

Tighten all hardware

Damaged or worn wheel bearings

Inspect wheel bearings

Damaged, worn, or debris in brakes

Inspect brakes

Loose components

Tighten all hardware

Damaged or worn suspension mounts

Inspect suspension

Noise, Rear End

Loose wheel nuts

Tighten all hardware

Damaged or worn internal transaxle components

Inspect transaxle

Damaged or worn suspension mounts

Inspect suspension

Содержание SS-025-34

Страница 1: ...VEHICLE The operator s manual contains important information regarding the safe operation of this vehicle WARNING Starting Serial Number 201627 Ending Serial Number See Introduction Chapter Service an...

Страница 2: ...replacement parts and service for our vehicles Refer to our web site www taylor dunn com for a dealer lookup application Originally 3 31 2016 Revision D 7 13 2018 contents subject to change without n...

Страница 3: ...parts or service should be obtained through your local dealer A dealer locator can be found on the Taylor Dunn website at www taylor dunn com If you do not have access to the internet you can call th...

Страница 4: ...n invaluable asset and it is an asset we cherish and protect Our guiding principle is to provide application specific solutions which are reliable efficient and economical Our domestic and internation...

Страница 5: ...brication 23 Preventative Maintenance 27 Front Axle 31 Steering 37 Drive Axle D1 45 Brakes 53 Drive Motor 59 Motor Controller 67 Charger 71 Tires Wheels 73 Batteries 79 Suspension 85 Wire Diagram 89 H...

Страница 6: ......

Страница 7: ...ure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Introduction About this manual 8 Who Should Read This Manual 8 How To Use This Manual 8 Conventions 9...

Страница 8: ...appropriate Taylor Dunn manual Each Taylor Dunn manual references the applicable models and serial numbers on the front cover Please be aware of all cautions warnings instructions and notes contained...

Страница 9: ...hicle NOTICE This signal word will not be accompanied by the safety alert symbol NOTICE will indicate a condition that if not avoided may result in property damage Property is defined as the vehicle c...

Страница 10: ...d lead acid batteries Of the Operator A vehicle shall not be operated until the operator has successfully completed an operator training course provided by the owner of the vehicle The operator is res...

Страница 11: ...have access to Additional Taylor Dunn product information Worldwide Taylor Dunn dealer contacts Vehicle Service Maintenance Operator Troubleshooting and Parts manuals Replacement part number lookup u...

Страница 12: ...Page 12 MS 534 13 Introduction SS and MX Models DC System Notes...

Страница 13: ...nes Service Maintenance Guidelines READ ME FIRST Maintenance Guidelines and General instructions 14 Vehicle Modifications 15 Replacement Parts 16 Using Non OEM Replacement Components 16 PM Checklist S...

Страница 14: ...h chains attached to the left and right side of the vehicle Failure to properly support the vehicle may result in the vehicle tipping over causing severe bodily injury and or property damage WARNING T...

Страница 15: ...d safe operation shall not be performed by the customer or user without manufacturers prior written approval Capacity operation and maintenance instruction plates tags or decals shall be changed accor...

Страница 16: ...er model Taylor Dunn vehicles may have an undesirable affect on the operation of the vehicle result in additional frame stress or stress other components resulting in premature failure or an unsafe co...

Страница 17: ...n terminals Clean charger cooling fins Check all electrical interlocks for proper operation Inspect for fluid leaks Clean drive motor exterior Inspect front fork collar bearings for play and noise 500...

Страница 18: ...r cooling fins Check all electrical interlocks for proper operation Inspect for fluid leaks Clean drive motor exterior Inspect adjust front fork collar bearings for play and noise 500 3 Months Lubrica...

Страница 19: ...Table of Contents Special Tool List Special Tool List Tool List 20 Controller Programming 20 Troubleshooting Guide 22...

Страница 20: ...Diagnostics only 62 027 00 Test Light Used for testing electrical circuits Switchable for 12 24 36 48 volt systems Required to complete troubleshooting provided in the vehicle service manuals 43 201 5...

Страница 21: ...tangular harness connectors Not available from Taylor Dunn Purchase from any local electronics distributor 75 442 55 Pin Removing Tool Removes pins from Molex Mini Fit harness connectors 77 200 00 Hyd...

Страница 22: ...ft and or Low Brake Pedal Air in brake lines Bleed brake system Master cylinder fluid level low Fill master cylinder and bleed system Brake pedal linkage out of adjustment Adjust linkages Hard Brake P...

Страница 23: ...Table of Contents Lubrication Lubrication Lubrication and Fluids Chart 24 Hazardous Waste Disposal 24 Lubrication Diagram 25...

Страница 24: ...34 8 Level Plug SS 534 9 Fill Plug SS 534 1 2 quarts SAE 140 API GL 5 Hypoid Gear Oil SS 536 SS 546 MX 1 11 ounces SAE30 Motor Oil Miscellaneous Steering Gear optional NLGI Grade 2 lithium multi purpo...

Страница 25: ...Lubrication Page 25 MS 534 13 SS and MX Models DC System LUBRICATION DIAGRAM SS 534 from Rear 9 on top SS 536 SS 546 MX from Bottom...

Страница 26: ...Lubrication Page 26 SS and MX Models DC System MS 534 13 Notes...

Страница 27: ...e manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Preventative Maintenance Daily Visual Inspection 28 Pre Operation I...

Страница 28: ...as but not limited to Hood latches Cargo box s Cab doors Etc Proper operation of all interlocking switches such as but not limited to Start switch Operator presence switch Brake interlock switch Etc T...

Страница 29: ...Check all tires inflation Check all tires damage Check all tires tread for debris Battery electrolyte level Every Month or 100 hours All weekly items plus the following Fluid leaks Clean batteries an...

Страница 30: ...PM Schedule Page 30 SS and MX Models DC System MS 534 13 Notes...

Страница 31: ...nes chapter WARNING Front Axle Inspect Front Wheel Bearings 3 wheel 32 Inspect Front Wheel Bearings 4 Wheel 32 Adjust Front Wheel Bearings 3 wheel 33 Adjust Front Wheel Bearings 4 wheel 33 Replace Fro...

Страница 32: ...l Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING INSPECT FRONT WHEEL BEARINGS 4 WHEEL 1 Raise the front of the vehicle and...

Страница 33: ...warnings and instructions that are located in the Service Guidelines chapter WARNING Tire Size Weight NEW pounds kg Weight USED pounds kg 4 80 x 8 2 15 0 975 1 00 0 454 5 70 x 8 1 99 0 902 0 93 0 422...

Страница 34: ...ct the batteries 3 Raise the front of the vehicle and support with jack stands 4 Remove the tire wheel assembly from the hub Refer to the Tire Wheel section for information regarding removing the tire...

Страница 35: ...nuts the nuts should be tightened equally so that the same number of axle threads are visible on both ends of the shaft 6 Lower the vehicle 7 Reconnect the main positive and negative cables at the bat...

Страница 36: ...xle Page 36 SS and MX Models DC System MS 534 13 HARDWARE TORQUE Description Foot Pounds Newton Meters Ball Joint Clamp 28 32 37 9 43 4 Rod End Stud Nut 20 25 27 1 33 9 Rod End Jam Nut 20 25 27 1 33 9...

Страница 37: ...re located in the Service Guidelines chapter WARNING Steering Inspect Rod Ends 38 Replace Rod End 38 Front End Alignment SS 546 39 Front End Alignment SS 534 SS 536 MX 600 39 Replace Steering Tiller 4...

Страница 38: ...G REPLACE ROD END 1 Raise the front of the vehicle and support with jack stands 2 Loosen the rod end clamp or jam nut on the steering sleeve 3 Remove the nut or bolt holding the rod end onto the steer...

Страница 39: ...ires is the same 8 Tighten the rod end jam nuts per torque listed in the Hardware Torque table at the end of this section 9 Untie the steering wheel 10 Reconnect the main positive and negative cables...

Страница 40: ...parking brake and test drive This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapte...

Страница 41: ...en the mounting bolts so that they are snug Lightly tap the upper and or lower plate to adjust the gear lash then retighten the bolts REPLACE STEERING GEAR SS 536 SS 546 MX 600 1 Remove the four frame...

Страница 42: ...Remove the gear case and clean the remaining grease from the bottom of the gear box 7 If the stem and gear did not come out with the top cover remove it now 8 Remove and discard the lower gasket 9 Th...

Страница 43: ...t of grease to the collar bearing races 4 Insert the fork up through the fork collar and lower bearing being careful not to damage the grease seal 5 Hold the fork up in the collar and install the uppe...

Страница 44: ...DWARE TORQUE Description Foot Pounds Newton Meters Ball Joint Clamp 28 32 37 9 43 4 Rod End Stud Nut 20 25 27 1 33 9 Rod End Jam Nut 20 25 27 1 33 9 Ball Joint Castle Nut 40 45 54 2 64 2 Tiller Pinch...

Страница 45: ...nstructions that are located in the Service Guidelines chapter WARNING Typical D1 Drive axle shown with motor and springs Drive Axle D1 Check Oil Level 46 Change Oil 46 Axle Shaft 47 Remove 47 Install...

Страница 46: ...service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING CHANGE OIL Fluid type and capacities are listed in the lubric...

Страница 47: ...b 3 Remove the outer snap ring from the axle housing 4 Remove the axle from the transmission assembly 5 Remove the inner snap ring 6 Remove the axle seal from the axle housing 7 Refer to Rear Hub Brak...

Страница 48: ...nsmission input shaft rubber bushing and the motor armature coupling 3 Install the rubber bushing back into the motor armature coupling 4 Lightly grease the transmission input shaft only see caution 5...

Страница 49: ...the differential case cover being careful not to bend or damage the case cover flange or the sealing surface of the differential case 6 Remove the differential bearing caps and remove the differentia...

Страница 50: ...iate bearing with an ID bearing puller 14 While supporting the shaft and gear assembly repeat steps 12 and 13 for the opposite side bearing and remove the intermediate shaft from the housing 15 Remove...

Страница 51: ...ved 9 Apply Loctite RC 609 to both sides of the intermediate bore and install new bore plugs Drive the bore plugs until they are firmly seated against the snap rings 10 Install the final drive gear on...

Страница 52: ...ORQUE If hardware is not listed here refer to standard torque values in the appendix Description Foot Pounds Newton Meters Motor terminals 7 5 9 1 10 2 12 4 Motor Mounting Bolts 6 8 8 10 5 Final Drive...

Страница 53: ...in the Service Guidelines chapter WARNING Brakes General Guidelines and Safety 54 Rear Drum Brake 55 Auto Adjust Brake Mechanism 55 Inspecting the Auto Adjust Brake Mechanism 55 Service Limits 56 Ins...

Страница 54: ...ever there is the possibility that the original brake pads shoes were replaced with aftermarket pads shoes containing asbestos Since this possibility does exist the brake pads shoes should be handled...

Страница 55: ...of a low brake pedal may indicate that the auto adjuster is not working or the brake cable is not adjusted properly Remove the vehicle from service and repair the brakes Note The brake adjustment is i...

Страница 56: ...g 6 Remove the tension springs 7 Remove the hold down springs 8 Thoroughly clean all components Apply this procedure in reverse order to install the new brake shoes Apply a small amount of high temper...

Страница 57: ...off of the end of the piston Fig 2 8 Insert the rubber boot piston into the brake body making sure that the boot is properly seated in the groove Fig 3 9 Press the pistons all the way down into the b...

Страница 58: ...brake pedal may be an indication that the auto adjust mechanism is not functioning properly Refer to Inspecting the Auto Adjust Brake Mechanism for information on the auto adjust mechanism Adjust the...

Страница 59: ...ng any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Drive Motor Motor Removal and Installation 60 Disassemble 60 Assemble 61 Inspection 62 Br...

Страница 60: ...5 Remove the dust cap from the rear motor housing 6 Place the motor in a press and press the armature out of the rear bearing Note Removing the armature will damage the motor bearing The motor bearing...

Страница 61: ...ay from the commutator 3 Install the rear motor housing to the stator housing 4 Lightly grease the inside diameter of the rear bearing 5 Carefully insert the armature through the stator housing and on...

Страница 62: ...o a shorted armature If the insulation is cracked or burnt then it is recommend that the armature or motor be replaced Note If the armature has been burnt then there is a good possibility that the fie...

Страница 63: ...he commutator is grooved then it must be machined on a lathe Do not machine the commutator past the minimum diameter specified in Service Limits section Refer to the Repair Commutator section for info...

Страница 64: ...be replaced 4 Thoroughly clean all copper debris from between the commutator segments Note Copper debris in the undercut area can give a reading of a shorted armature 5 Measure the commutator undercu...

Страница 65: ...Motor Specification Number Undercut Depth Commutator Diameter min Brush Length min Resistance Ohms 75 F mm inches mm inches mm inches Armature Field 70 054 40 XP 1672 or DV1 4002 0 635 0 025 69 85 2...

Страница 66: ...Drive Motor Page 66 SS and MX Models DC System MS 534 13 Notes...

Страница 67: ...complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Motor Controller Remove Install 68 Inspect 68 Troubl...

Страница 68: ...ller Install 1 Thoroughly clean the controller base and mounting plate 2 Install the controller to the mounting plate 3 Attach the wires to the studs and using a backup wrench torque per specification...

Страница 69: ...l controls These adjustments are accessed by removing the button head screws in the housing The control may need to be removed from the panel to gain access to the screws The adjustment potentiometers...

Страница 70: ...SS and MX Models DC System MS 534 13 HARDWARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Inch Pounds Newton Meters Terminal hardware 72 8 13 Adju...

Страница 71: ...This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Charger Remove Inst...

Страница 72: ...rvice Guidelines chapter WARNING TROUBLESHOOTING Troubleshooting control system is not included in this manual All electrical troubleshooting information is included in a separate manual Troubleshooti...

Страница 73: ...starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Tires Wheels Inflation 74 Air pressure 74 Tread Wear 75 Rotation 75 Changing Tire W...

Страница 74: ...teering pulling to the left or right Only check the tire pressure when the tire is cold When checking tire pressure you must check all tires including your spare tire The correct tire size and pressur...

Страница 75: ...t see illustration The tire should be replaced if any tread depth indicator can be seen or any part of the tread depth is 1 16 inch 1 6 mm or less This section is one section of a complete service man...

Страница 76: ...to repair a tire with a combination vulcanized plug and internal patch Tire repairs should only be performed by personnel trained in tire repair The tire repair procedure will be unique to the type o...

Страница 77: ...s Wheels Page 77 MS 534 13 SS and MX Models DC System HARDWARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Foot Pounds Newton Meters Wheel nut 85...

Страница 78: ...Tires Wheels Page 78 SS and MX Models DC System MS 534 13 Notes...

Страница 79: ...instructions that are located in the Service Guidelines chapter WARNING Batteries General Guidelines and Safety 80 Cleaning 81 Charging 81 Watering 81 Testing 82 Specific Gravity 82 Storing 82 Storag...

Страница 80: ...ury and or property damage A battery is a live electrical source It cannot be disconnected or neutralized Do not drop any tool or conductive object onto the battery A conductive object that comes in c...

Страница 81: ...olyte level in a battery rises while charging and will be close to its highest level after the end of a charging cycle It is recommended to fill the battery at the end of a charging cycle If the elect...

Страница 82: ...e starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter and beginning of this section WARNING DO NOT attempt to test the specific gravity of a se...

Страница 83: ...removed and the compartment cleaned and painted 4 Install the battery and torque the battery terminal hardware per torque listed in the Hardware Torque table at the end of this section This section i...

Страница 84: ...HARDWARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Inch Pounds Newton Meters Battery terminal Trojan bolt 95 105 11 12 Battery terminal Trojan s...

Страница 85: ...starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Suspension Rear Coil Spring and Shock SS 534 86 Remove Install 86 Rear Coil Springs...

Страница 86: ...e are two coil springs on the transaxle swing arm Remove Install 1 Remove the rear deck cover 2 Remove the upper and lower spring mounting bolts 3 Raise the rear of the vehicle just high enough to rem...

Страница 87: ...ng a single lift point The vehicle shall ALWAYS be supported at three points When raising the rear wheels off of the ground the 3 points would be the front wheel and 2 points at the rear on the left a...

Страница 88: ...Suspension Page 88 SS and MX Models DC System MS 534 13 Notes...

Страница 89: ...iagram This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Wire Diagram...

Страница 90: ...t this size The wire diagram for this vehicle is included on the Vehicle Documentation CD provided with the vehicle The diagram s for there vehicles SCH 00072 SS 534 SS 536 SS 546 SCH 00032 MX 600 Thi...

Страница 91: ...tarting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Hardware Information Torque Guidelines for Standard hardware 92 Hardware Identificat...

Страница 92: ...8 bolt use grade 2 torque value Hardware Identification Hex Head Bolts and Screws The grade of SAE bolts and screws are identified by markings on the head as illustrated to the right The grade of a me...

Страница 93: ...2 Lock nuts use a letter to indicate the grade of the nut Grade A locknuts would be the equivelent of Grade 2 hex nuts Grade B as Grade 5 and Grade C as Grade 8 NOTE Nuts with no markings are to be tr...

Страница 94: ...6 350 16 192 297 420 390 7 8 9 278 429 593 565 14 306 473 818 625 1 8 416 644 909 850 14 466 721 1018 930 1 1 8 7 590 794 1287 1700 12 662 891 1444 1850 1 1 4 7 832 1120 1817 2950 12 922 1241 2012 333...

Страница 95: ...h 4 6 8 8 10 9 12 9 3 0 50 0 38 4 0 70 0 7 2 3 5 0 80 1 7 4 5 6 1 00 2 9 7 7 11 4 8 1 00 19 9 1 25 7 18 4 27 3 10 1 00 42 1 25 40 1 50 14 1 38 55 12 1 25 71 1 50 68 1 75 24 64 118 14 1 50 111 2 00 38...

Страница 96: ...ly procedure for information regarding proper hardware torque All hardware should be inspected for thread damage or corrosion prior to reassembly If any evidence of damage is found then the hardware s...

Страница 97: ...rd Member SS 534 104 Axle Assembly Belt Drive SS 534 105 TransAxle Assembly SS 536 SS 346 MX600 106 Battery 108 Brakes Linkage SS 534 109 Brakes Linkage SS 536 SS 546 MX 600 110 Brakes SS 534 111 Brak...

Страница 98: ...oes not include special order options that may have been ordered for your vehicle To identify special order options refer to the original vehicle sales order Any special order options will have a K le...

Страница 99: ...chased Date Delivered Dealer Purchased From Salesman Name My local Parts Dealer IDENTIFYING YOUR VEHICLE Whenever necessary the model of the vehicle is identified with the parts that are specific to t...

Страница 100: ...Replacement Parts Page 100 MS 534 13 SS and MX Models DC System AXLE ASSEMBLY FRONT SS 534 SS 536 MX 600 SS 546...

Страница 101: ...cap 2 2 88 527 14 Cotter pin 2 3 88 239 85 Castle nut 2 4 88 228 61 3 4 SAE Flat washer 2 5 80 017 00 Bearing 1 6 80 103 00 Race 1 7 12 124 15 Hub 2 8 80 103 00 Race 1 9 80 017 00 Bearing 1 10 45 338...

Страница 102: ...Replacement Parts Page 102 MS 534 13 SS and MX Models DC System AXLE SHAFT ASSEMBLY REAR SS 536 SS 546 MX 600...

Страница 103: ...ight Side Axle w Bearing and Retainer Plate 1 41 165 11 Left Side Axle w Bearing and Retainer Plate 1 11 88 180 18 5 8 NC X 2 1 2 Hex Head Bolt 2 12 86 602 00 Shock Absorber 1 13 41 296 00 Housing 1 A...

Страница 104: ...Replacement Parts Page 104 MS 534 13 SS and MX Models DC System AXLE ASSEMBLY REAR 3RD MEMBER SS 534...

Страница 105: ...0 Ring and Pinion Gear Set 3 00 ratio 0 or 1 31 239 00 Ring and Pinion Gear Set 5 43 ratio 0 or 1 7 41 997 00 Oil Plug 3 8 41 296 00 Rear End Housing 1 9 80 554 00 Pinion Bearing 2 10 41 711 00 Pinion...

Страница 106: ...Replacement Parts Page 106 MS 534 13 SS and MX Models DC System TRANSAXLE ASSEMBLY SS 536 SS 346 MX600...

Страница 107: ...smission assembly 1 1 41 280 10 Differential Housing Assy 1 2 80 480 10 Pinion Bearing 2 3 31 265 00 Gear Set 1 4 80 480 15 Shaft Bearing 1 5 88 840 12 Snap Ring 3 6 80 715 10 O Ring 3 7 41 973 00 Cup...

Страница 108: ...42 00 Battery T 105 0 or 4 77 047 00 Battery T 145 0 or 4 50 243 10 Battery rod 1 or 2 50 250 00 Battery hold down 1 or 2 88 088 66 Flat washer tin lead plated 1 or 2 88 069 81 1 4NC Nylon lock nut 1...

Страница 109: ...3 88 089 81 1 2 NC Locknut 2 4 01 534 67 Brake Pedal Arm 1 5 88 140 14 1 2 NC X 1 1 2 Hex Head Cap Screw 1 6 96 772 00 3 8 X 1 Clevis Pin 3 7 85 295 00 Return Spring 1 8 96 813 00 Brake Cable Assembl...

Страница 110: ...9 81 1 2 NC Locknut 1 5 88 527 11 1 8 X 1 Cotter Pin 1 6 96 762 00 Clevis 1 7 88 119 81 3 8 NF Jam nut 1 8 88 111 20 3 8 X 3 NF Bolt 1 9 96 826 12 Park Brake Cable Assy 2 10 02 536 06 Brake Equalizer...

Страница 111: ...534 13 SS and MX Models DC System BRAKES SS 534 Item No Part No Description Qty 1 41 660 60 Kit Brake Band 1 2 41 532 00 Brake drum 1 3 41 380 10 Bracket 1 4 88 080 11 5 16NC x 1 Bolt 2 5 88 089 81 5...

Страница 112: ...34 13 SS and MX Models DC System BRAKES SS 536 546 MX 600 Item No Part No Description Qty 85 344 60 Spring Kit 1 41 634 00 Brake Shoes Shows 1 Set 2 41 344 98 Complete Brake Assembly Left 1 41 344 99...

Страница 113: ...teries WET FLA Note There are no user serviceable components inside the charger Note The charger AC cord is an integral part of the charger When replacing the charger do not cut and splice the AC cord...

Страница 114: ...52 00 2 Timer Assembly S O 79 805 64 79 805 70 79 805 64 79 805 66 79 805 66 Relay for 2 79 808 10 79 808 10 79 808 10 79 808 10 79 808 10 79 808 10 3 Capacitor 79 902 00 79 902 00 79 902 00 79 902 00...

Страница 115: ...61 838 42 3 8 X 2 5 8 Bus Bar 2 10 72 501 42 ISO Solenoid 1 11 79 840 00 10 Amp Circuit Breaker 2 12 79 844 00 135 Amp Auto Reset Circuit Breaker 1 13 88 080 11 5 16 X 1 Hex Head Cap Screw 4 14 01 53...

Страница 116: ...h MX model 1 4 74 009 10 Battery Status Gauge 1 5 71 039 11 Auxiliary Swtich SS models 1 71 100 00 Auxiliary Swtich MX model 1 6 71 039 02 Direction Control Switch 1 7 74 000 00 Hour meter 1 8 76 013...

Страница 117: ...94 301 43 Arms and Legs SS 534 SS 536 MX 600 1 94 301 42 Arms and Legs SS 546 1 6 94 384 01 Not a Motor Vehicle 1 7 94 384 14 When Leaving Vehicle 1 8 94 386 03 Console MX 600 1 9 94 319 00 Battery D...

Страница 118: ...unt 5 96 650 01 Wire Harness Clip stick on 6 96 629 80 not shown Clamp Rubber Lined 3 16 ID 96 630 00 not shown Clamp Rubber Lined 5 8 ID 96 630 50 not shown Clamp Rubber Lined 5 8 ID 265 mounting hol...

Страница 119: ...12 00 Deck Prop Rod SS 534 1 88 587 90 Retainer Prop Rod 1 91 809 00 Mount Prop Rod 1 90 408 20 Deck MX 600 97 840 00 Vice MX 600 00 300 01 Vise Mount Plate 1 88 100 15 3 8 NC X 1 3 4 Hex Head Bolt 3...

Страница 120: ...Part No Description Qty 1 91 340 25 Tool Chest 1 2 00 300 02 Trim 1 3 94 400 32 Double Sided Tape 3 ft 4 88 140 11 1 2 NC X 1 Hex Head Bolt 4 5 88 148 61 1 2 SAE Washer 8 6 88 159 84 1 2 NC Locknut 4...

Страница 121: ...om the factory Field kits are not available DO NOT transport passengers when towing a trailer The passenger may be severely injured if contacted by the trailer tongue WARNING HITCHES Mounting Hardware...

Страница 122: ...1 505 05 Headlight Mount geared steering option 1 75 166 35 Harness MX 6 00 1 72 022 00 Tail light 4 Round 2 72 025 00 Tail Light Oval 2 71 111 00 Brake light switch 0 or 1 72 022 51 Round Rubber Grom...

Страница 123: ...tion Qty 70 049 05 Motor assembly SS 536 SS 546 MX 600 1 70 049 00 Motor assembly SS 534 1 1 Field assembly 1 2 Armature 1 3 70 180 00 Brush holder 1 4 PKIT 00022 Brush springs four 4 5 PKIT 00064 Bru...

Страница 124: ...cription Qty 1 00 380 96 Motor mount 1 2 88 100 11 Bolt 4 3 See belt drive Pulley 1 4 30 117 00 Nut 1 5 70 422 00 Strap motor mount 2 6 88 109 87 Nut 4 7 97 100 00 Woodruf key 1 Motor Mount SS 536 SS...

Страница 125: ...90 144 00 Seat Back MX 600 1 93 005 00 Seat Cushion SS 536 SS 546 1 90 166 00 Seat Cushion SS 534 1 96 006 00 Seat Cushion MX 600 1 90 109 50 Seat Frame Back Fold down SS 534 optional 1 90 109 50 Sea...

Страница 126: ...100 00 Woodruff Key 1 2 45 307 00 Oil Seal 2 3 80 011 10 1 1 4 Tapered Roller Bearing 1 4 80 102 00 Bearing Race 1 5 80 102 00 Bearing Race 1 6 80 011 10 1 1 4 Tapered Roller Bearing 1 7 45 307 00 Oil...

Страница 127: ...washer 6 7 32 203 00 3 4 ID X 7 8 OD X 1 2 Long Bronze Bushing 1 8 97 100 00 3 16 Woodruff Key 1 9 20 031 00 Steering Shaft with Gear 1 10 31 253 00 36 Tooth Spur Gear 750 bore 1 11 80 706 00 3 4 OD O...

Страница 128: ...88 068 82 1 4 Lock washer 6 8 87 071 00 3 16 Zerk Fitting 1 9 80 400 10 3 4 ID Bearing 1 10 80 400 10 3 4 ID Bearing 1 11 45 004 10 Gear Box Gasket 1 12 88 060 22 1 4 X 3 1 2 NC Hex Bolt 2 13 18 309 1...

Страница 129: ...8 601 00 Rubber Grommet 1 2 ID 4 2 88 149 81 1 2 Locknut 2 3 88 100 15 1 2 X 1 3 4 Bolt 4 4 88 108 62 3 8 Lock washer 4 5 85 141 00 Spring Clip 4 6 88 100 11 3 8 NC X 1 Bolt 4 7 00 536 01 Drive Frame...

Страница 130: ...Item No Part No Description Qty 1 88 189 81 Nut 2 2 88 188 61 Washer 1 3 86 602 00 Shock 1 4 88 180 18 Bolt 5 8 1 5 88 180 18 Bolt 5 8 1 6 88 188 61 Washer 1 7 85 140 00 Spring 1 8 88 149 81 Nut 2 9...

Страница 131: ...ire Wheel assembly Foam Filled 13 734 26 Tire Wheel assembly Foam Filled 13 734 40 Tire Wheel assembly Man Toter Rib 13 734 45 Tire Wheel assembly Man Toter Lug 13 734 50 Tire Wheel assembly Man Toter...

Страница 132: ...Replacement Parts Page 132 MS 534 13 SS and MX Models DC System Notes...

Страница 133: ......

Страница 134: ...other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequ...

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