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Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

TCA 13500

Table of contents

1. To the owner

2. To the operator

4 to 8

Working safely

4 to 6

Truck or trailer transportation

Safety stickers

3. Data sheet

9 & 10

4. TCA 13500 components

5. Assembly

12 to 23

Assembly of the wheels and tires to the wheelset axle - TCA 13500

12 & 13

Drawbar assembly / Cardan shaft assembly

Ladder assembly / Tube stand

Lower tube

Upper tube

Tube hydraulic system

Hose scheme assembly

Hydraulic circuit

Hydraulic system assembly sequence

SHT hydraulic circuit

Nozzle with telescopic tube / Assembly of the arcs for the tarp

6. Set-up instructions

24 to 27

Hitching to the tractor

Cardan shaft hitching

Reducing the cardan shaft length

Cardan assembly

7. Adjustments and operations

28 to 35

PTO rotation speed / Gate adjustment

Adjustment of the chain tightener of the tube transmission

Using the nozzle for grains and the telescopic tube for fertilizer

Filling up planters and spreaders on the field

Electromagnetic hydraulic control valve system

Helping the combine harvester on the field

Displacement procedures

Troubleshooting

Filling up the reservoir

Operations - Important points

8. Optional

Brake kit / Brake hydraulic circuit

9. Maintenance

37 to 44

Lubrication / Lubrication points

37 & 38

Cleaning the tube

Chaser bin maintenance / Cardan shaft / Maintenance precautions

Changing the oil and filter - SHT

41 & 42

Hydraulic system depletion

Lifting points

Torque table / Good maintenance habits

10. Important

11. Notes

Содержание TCA 13500

Страница 1: ...INSTRUCTIONS MANUAL TCA 13500...

Страница 2: ...Dealer Owner Firm Farm City State No of the Certificate of Guarantee Serial No Date Invoice No Product Notes IDENTIFICATION...

Страница 3: ...to aid the operation during the night Anti skid ladder Protection grids to protect the equipment from strange objects that may damage the chaser bin Seed and fertilizer tube and gate activated by hyd...

Страница 4: ...Cardan shaft hitching 25 Reducing the cardan shaft length 26 Cardan assembly 27 7 Adjustments and operations 28 to 35 PTO rotation speed Gate adjustment 28 Adjustment of the chain tightener of the tub...

Страница 5: ...tion precautions and maintenance of the equipment The instructions in this manual indicates how to get the best performance and allow the operator to get maximum income increasing the equipment lifeti...

Страница 6: ...rved Read and understand the information before making any adjustment or maintenance Be careful with the environment The TCA model is simple to operate requiring however the basic and essential cautio...

Страница 7: ...or clothes Keep access and work places clean or free from oil and grease Risk of accidents Never transport the equipment on highways or paved roads during the night Avoid that the tractor wheels touc...

Страница 8: ...ations Use personal protective equipment PPE Wear appropriate clothes and footwear Avoid clothes that are either loose or hanging from the body which may become entangled in moving parts Never operate...

Страница 9: ...nt drawbar must be lifted and locked in a vertical position or removed and tied to the load Fasten the moving parts that may get loose and cause accidents Underpin the equipment wheels properly Use ch...

Страница 10: ...hields must be kept in place Este equipo es fabricado para operar a 540 RPM en la TDP Todas las capas de protecci n de los cardanes deben ser mantenidas en el local A escada somente deve ser usada par...

Страница 11: ...ves the factory without oil Measures in meters Type Chaser bin Model TCA 13500 Load capacity 13 5 m Grains unloading capacity 3 100 l min Fertilizer unloading capacity 1 200 kg min Unloading activatio...

Страница 12: ...10 Marchesan Implementos e M quinas Agr colas TATU S A TCA 13500 Data sheet 3 80 2 40 7 10 2 50 3 60 0 80 2 50 3 00 NOTE The reservoir leaves the factory without oil Measures in meters...

Страница 13: ...al 01 Frame 02 Drawbar 03 Front wheelset 04 Rear wheelset 05 Independent hydraulic system 06 Fertilizer grains tube 07 Grains exit nozzle 08 Ladder 09 Telescopic tube w nozzle for fertilizer 10 Protec...

Страница 14: ...E spring washers and nuts found on the hubs and tighten the nuts gradually so that the rim flange stays perfectly centralized and firm on the hub Also assemble the other wheel following the same asse...

Страница 15: ...ustration Then assemble the direction bars C to the drawbar support D and to the hubs A locking with pins and spring pins Assemble the front wheels E to the hubs A using bolts F spring washers and nut...

Страница 16: ...ardan shaft assembly To assemble the drawbar A remove the pin B from the hitching spot and assemble the drawbar A placing the same pin B and cotter pins to fasten it The cardan shaft C is factory fitt...

Страница 17: ...over the protection grid Assemble the ladder fastening it using bolts B spring washers and nuts which are found on the fixation spots of the ladder at the rear part of the chaser bin To assemble the t...

Страница 18: ...bled being just necessary to fasten it to the frame First place a bolt B in each side to join the set A without tightening it totally Then fasten the lower part of the gate using the bolt C and the ot...

Страница 19: ...per tube NOTE After assembling the lower tube assemble the upper tube A Support the upper tube on the stand and place the pin B and cotter pins to lock the upper tube to the lower one A B It is necess...

Страница 20: ...wer tube using pins and cotter pins On the lower holes fasten the valve support E Then use the bolts F to fasten the valve G to the support Lastly place the hydraulic cylinder H that articulates the t...

Страница 21: ...the hydraulic adapter C to the cylinder with curvy end and to the valve with straight end Connect the hoses D to the curvy ends up to the tractor outlets with male ends The hoses E and F leave the fac...

Страница 22: ...Pressure 02 3 8 x 650 TR TC hose 01 Return 03 3 8 x 7200 TC TM hose 01 Pressure 04 3 8 x 7200 TC TM hose 01 Return 05 3 8 x 5500 TC TM hose 01 Pressure 06 3 8 x 5150 TC TM hose 01 Return 07 Retainer...

Страница 23: ...en you buy the equipment unlike the D and E hoses which should be connected in the following way To assemble the pressure hose D couple its lower end to the hydraulic motor checking an A engraved on t...

Страница 24: ...ssembly Item Qty Description 01 01 1 x 1100 AB AB hose Return to filter 02 01 1 1 4 x 600 AB AB hose Pressure to pump 03 01 3 4 x 700 TC TC 180G hose Pressure to valve 04 01 3 4 x 3000 TC TC 90G hose...

Страница 25: ...en assemble the telescopic hose B to the nozzle A fastening with clamps Lastly place the two elastic bands C according to the figure To change from the fertilizer nozzle to the grain outlet nozzle con...

Страница 26: ...ator can have the option to turn the grain unload to on or off When coupling clean the quick couplers surface When the quick coupler is not being used put the plastic cover on its place to protect bot...

Страница 27: ...ick lock in a clockwise direction and push it until the locking device fits Then release the lock and pull it to confirm the locking 2 Position the tractor in a way that the tire get close to the draw...

Страница 28: ...half of the cardan in the tractor and half in the equipment placing the semi cardans in parallel and in several operating positions Then determine the correct length and mark the cutting area It is im...

Страница 29: ...internal forks Incorrect assembly 1 3 2 3 When assembling the cardan shaft it is necessary to be careful and leave the terminals on both ends aligned The discrepancy of the terminals in 90 will cause...

Страница 30: ...540 rpm PTO rotation speed during the whole job The tractor usually supplies tachometers to adjust the rotation In case of any doubts consult the tractor instructions manual or check the rotation usi...

Страница 31: ...transmission should be periodically checked and adjusted as necessary This adjustment can be done by loosening the bolts C that fasten the hydraulic motor adjust using the adjustment bolt A until the...

Страница 32: ...return the fixation plates C washers and nuts TCA 13500 distributes large amounts of fertilizer directly to the planter hoppers or to the spreaders To put the chaser bin into operation couple the card...

Страница 33: ...switch that is located behind the oil reservoir can work The cable A must be connected as follows Connect the blue wire on the positive pole and the black wire on the negative pole of the tractor batt...

Страница 34: ...ned to carry loads of up to 13 5 tons However this capacity may change due to the type and condition of the tires The gate A should be only opened for cleaning and maintenance and only if the gate B i...

Страница 35: ...e repairs Check if the barrel is damaged Change the cylinders Hydraulic motor is not working Lack of pressure Adjust the control valve pressure to 180 kgf cm Upper connection plug turned off Connect t...

Страница 36: ...ure that the same is clean inside To fill up use the filling tube or the filling filter All the means to fill up the reservoir must be very clean Fill up the reservoir to its maximum level When checki...

Страница 37: ...r that allows the tractor to maintain certain power reserve ensuring against unforeseen efforts Speed is relative to the tractor gear and can only be determined by local conditions We adopted a maximu...

Страница 38: ...assembled in an easy to access place for the tractor operator See the figure below to assemble the hoses Item Description Qty 01 3 8 x 1100 TR TC hose 02 Pressure return 02 3 8 x 3000 TR TR hose 01 P...

Страница 39: ...ticulations through the grease fittings in the following way Be sure about the lubricant quality with relation to its efficiency and purity avoiding the use of products contaminated by water earth and...

Страница 40: ...38 Marchesan Implementos e M quinas Agr colas TATU S A TCA 13500 Lubrication points Maintenance Lubricate the points shown above and all grease fittings as well ATTENTION...

Страница 41: ...the cleaning when the equipment is turned on as a serious accident may occur ATTENTION Whenever necessary clean the tube Lift the cleaning gate A to an height that is easy to access the inside part o...

Страница 42: ...red or when the cylinders are under load This may cause a serious accident In disuse period wash the whole equipment with water and neutral soap repair the missing painting and store the equipment in...

Страница 43: ...ce The oil level must be checked daily being the system turned off Keep the level indicated in the view that is located on the frontal part of the reservoir The oil and filter change must be done ever...

Страница 44: ...NOTE Hydraulic system depletion Before operating the hydraulic system with full power all the air on the circuit must be removed with the smallest pressure possible Activate the actuators one by one a...

Страница 45: ...four adequate lifting points being located in the inner part of the bin These points also helps to lock the bin on the frame Use four chains with at least 3 meters each to lift the equipment safely Us...

Страница 46: ...0 Ft Lbs 350 Ft Lbs 450 Ft Lbs 500 Ft Lbs 1 190 Ft Lbs 205 Ft Lbs 480 Ft Lbs 530 Ft Lbs 675 Ft Lbs 750 Ft Lbs 1 1 8 265 Ft Lbs 300 Ft Lbs 600 Ft Lbs 670 Ft Lbs 960 Ft Lbs 1075 Ft Lbs 1 1 4 375 Ft Lbs...

Страница 47: ...moved to allow a better view and detailed instructions Never operate the equipment without these safety devices MARCHESAN IMPLEMENTOS E M QUINAS AGR COLAS TATU S A Marchesan Av 1979 P O Box 131 Zip Co...

Страница 48: ...46 Marchesan Implementos e M quinas Agr colas TATU S A TCA 13500 Notes...

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