119
119
SERVICE MAINTENANCE SCHEDULE
Month
GENERAL
1 Wash the vehicle & clean condenser fins
Every Service
• • • • • • • • • •
•
2 Check & top up fluids (if required) :
Every Service
• • • • • • • • • •
•
Engine oil,Coolant,Brake fluid, Wind screen washer
fluid. Adjust wind screen washer nozzles if required.
3 Check fuel lines & transaxle housing for leakages
10000
• • • • • • • • •
•
4 Check rubber boots & bushes for damage
20000
•
•
•
•
•
5 All standard checks as per job card (As applicable)
Every Service
• • • • • • • • • •
•
ENGINE
1 Clean air filter element ( More frequent cleaning if
10000
• • • • • • • • •
•
dust condition is severe)
2 Replace air filter element (More frequent replacement,
30000
•
•
•
if dust condition is severe)
3 Change Engine oil and Oil filter (10000 km OR
10000
• • • • • • • • •
•
12 months whichever is earlier)
4 Change fuel filter
10000
• • • • • • • • •
•
5 Check drive (Alternator & AC) belts for tension,
Every Service
• • • • • • • • • •
•
adjust tension if required, replace if necessary
6 Replace Alternator belt (40000 km OR two years
40000
•
•
whichever is earlier )
7 Replace AC compressor belt, if required
100000
•
8 Check timing belt, replace if necessary
40000
•
•
9 Replace timing belt
100000
•
10 Change coolant ( 40000 km OR two years
40000
•
•
whichever is earlier )
11 Replace Spark Plug
30000
•
•
•
12 Check HT lead on engine for cracks or deformation
40000
•
•
(Only visual check. Do not remove), replace if
necessary.
13 Check the radiator core for dust, mud or mug
10000
• • • • • • • • •
•
accumulation and clean core from outside if required
14 Check coolant lines for leakages (Only visual check)
10000
• • • • • • • • •
•
15 Exhaust System (abnormal noise from muffler, leakage
10000
• • • • • • • • •
•
through gasket joints, rubber hangers & other durability
parts)
Applicable only for AMT vehicles
TRANSAXLE
1 Change Transaxle oil and clean drain plug.
20000
•
•
•
•
•
2 Inspect Driveshaft for Boot cuts, etc
Every Service
• • • • • • • • • •
•
3 Check & Adjust free play of Clutch release cable
Every Service
• • • • • • • • • •
•
4. Check AMT Kit oil level, it should be in between min.
Every Service
• • • • • • • • • •
•
& Max. level when the vehicle is in standstill and
ignition ON condition. Top up AMT kit oil if necessary.
BRAKES
1 Check front and rear brake linings. Clean or
20000
•
•
•
•
•
Replace, if necessary.
1000-1500
FREQUENCY
10000-10500
20000-20500
30000-30500
40000-40500
50000-50500
60000-60500
70000-70500
80000-80500
90000-95500
100000-100500
OPERATION
3
12
24
36
48
60
72
84
96
108
120
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