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©Copyright Task Force Tips, LLC   2002 - 2018 

LIA-200 March 20, 2018 Rev19

5

3.1 SPECIFICATIONS

MODEL

BALL INTAKE 

VALVE

JUMBO INTAKE 

VALVE

BALL INTAKE VALVE 

RC

JUMBO INTAKE VALVE 

RC

Waterway Size

3.65” (93mm)

5.25” (133mm)

3.65” (93mm)

5.25” (133mm)

Max Pressure

300 psi (20 bar)

250 psi (17 bar)

300 psi (20 bar)

250 psi (17 bar)

Min Pressure

Full Vacuum

Full Vacuum

Full Vacuum

Full Vacuum

Opening/Closing Speed

6 sec

6 sec

Voltage - Auto Sense

12 or 24volt DC 

12 or 24volt DC

Motor Current  

(RC Only)

Nominal

Limit

@ 12 VDC @ 24 VDC @ 12 VDC @ 24 VDC

3 amp

1.5 amp

12 amp

6 amp

Recommended Fuse or Circuit Breaker Size

15 amp@12 Volt

7.5 amp @ 24 Volt

Temperature Rating*

-25°F to 135°F (-32°C to 57°C) 

*For temperatures below 32°F(0°C), valves must be drained after use to avoid damage. See section 2.0 SAFETY.

Environmental Rating

All components designed to meet minimum rating of NEMA 4 (IP65)

3.2  CORROSION

Aluminum parts are hard anodized. All castings are then powder coated inside and out to help prevent corrosion. Hose couplings are 

attached using polymer bearing rings which provide electrical insulation to help prevent galvanic corrosion. The effects of corrosion 

can be minimized by good maintenance practice. See section 9.0 MAINTENANCE.

3.3  USE WITH SALT WATER

Use with salt water is permissible provided valve is thoroughly cleaned with fresh water after each use. The service life of the valve 

may be shortened due to the effects of corrosion and is not covered under warranty.

4.0  INSTALLATION

4.1  MOUNTING ON TRUCK

Screw the large coupling to the pump inlet manifold. The valve position indicator should be clearly visible, but need not be level.

4.2 ENCLOSURE MOUNTING

Select proper location for display. A full size template is shown in section 12.0.

4.3  ELECTRIC INSTALLATION AND WIRING

Red (+) and black (-) wires must be connected to a 12 or 24 VDC protected circuit from the truck’s power distribution center. Figure 

4.3 shows the control connections. 

MUL

TIPLE OPERA

TOR ST

ATIONS MA

Y BE INST

ALLED. 

ALL

  

COMMUNICA

TION P

AIRS (BLUE & WHITE) 

AND POWER 

PAIRS (RED & BLACK) MUST

 BE CONNECTED IN 

TERMINAL

 

BOX OR 

ANOTHER INTERF

ACE BOX.

INSTALLER 

SUPPLIED

POWER CABLE

INTERFACE BOX 

(OPTIONAL)

NOTE

:

CABLE IS GEL FILLED TO PREVENT MOISTURE WICKING INTO 

ENCLOSURE.  GEL IS NON-HAZARDOUS AND SHOULD BE 

WIPED OFF CONDUCTORS WITH RAG.

RED

RED

BLACK

BLACK

BLUE

BLUE

WHITE

WHITE

RED

BLACK

TYPICAL TERMINAL BOX 

CONNECTIONS

BLUE

WHITE

BIV OPERATOR

STATION

30 FT (9M) MAXIMUM

AB1ST-NX-RC

BALL INTAKE VALVE RC

BALL INTAKE VALVE

DUST CAP

PLUG

NOTE

:

TO AVOID EXCESSIVE VOLTAGE DROP AT VALVE MOTOR, DO NOT 

LENGTHEN FACTORY SUPPLIED RECEPTACLE CABLE. POWER CABLE 

SELECTION IS CRITICAL. VOLTAGE SUPPLIED TO VALVE MOTOR BOARD 

SHOULD NOT FALL BELOW 10 VOLTS WHEN VALVE IS IN OPERATION.

INSTALLER SUPPLIED

TERMINAL BOX OR OPTIONAL 

INTERFACE BOX CAN BE USED

ELECTRIC MOTOR

MANUAL OVERRIDE

HANDWHEEL

RECEPTACLE

Figure 4.3

WARNING

The electric motor and other components are ignition sources. The electric BIV should be operated only 

in areas where there is adequate ventilation and no hazard of flammable vapor buildup.

Содержание Ball Intake Valve

Страница 1: ...nt Obtain safety information at tft com serial number TASK FORCE TIPS LLC MADE IN USA tft com 3701 Innovation Way Valparaiso IN 46383 9327 USA 800 348 2686 219 462 6161 Fax 219 464 7155 BALL INTAKE VA...

Страница 2: ...ER 4 0 INSTALLATION 4 1 MOUNTING ON TRUCK 4 2 ENCLOSURE MOUNTING 4 3 ELECTRICAL INSTALLATION AND WIRING 4 4 ELECTRICAL TESTING 4 5 CHANGING HANDWHEEL TO LEFT SIDE NON RC MODELS 4 6 CHANGING HANDWHEEL...

Страница 3: ...riate guidance and training to reduce risk of injury WARNING Kinks in supply hose may reduce water flow and cause injury or death to persons dependant on water flow When this valve is used on a hydran...

Страница 4: ...consist of the BIV RC and a remote display operator station Motor controls are designed to auto sense 12 VDC or 24 VDC operation The motor control circuit utilizes a position encoder and current limit...

Страница 5: ...is not covered under warranty 4 0 INSTALLATION 4 1 MOUNTING ON TRUCK Screw the large coupling to the pump inlet manifold The valve position indicator should be clearly visible but need not be level 4...

Страница 6: ...lve will not open or close properly or fully SET TRAVEL STOPS When proper voltage is verified perform the following to set the full travel limits 1 Apply power to Valve Control 2 Press CLOSE button an...

Страница 7: ...uttons together for 15 seconds STEP 5 STEP 2 STEP 1 STEP 4 STEP 3 4 7 BALL INTAKE VALVE RC MANUAL OVERRIDE The Ball Intake Valve RC is motor driven but also has an override handwheel for operating the...

Страница 8: ...re is a hole on the side of the elbow that can be used to attach the lanyard or chain of a cap by use of a key ring The elbow may be swivelled to any of eight positions by pulling the shot pin knob 5...

Страница 9: ...e relief valve in the OFF position The pressure relief valve is disabled in the OFF position and offers no protection against over pressurization The OFF position may be used for controlled pump testi...

Страница 10: ...erway 0 5 10 15 20 25 30 35 FLOW GPM LOSS PSI 0 0 5 1 1 5 2 FLOW LPM LOSS BAR 4 5 Waterway 5 0 Waterway 0 1000 2000 3000 4000 5000 6000 7000 0 1000 200 400 600 800 1200 1400 1600 1800 2000 Figure 5 6...

Страница 11: ...1S 7 O RING 253 1 VO 253 8 BALL INTAKE BODY PM 1 A1015 9 3 4 NPTM HEX SOCKET PLUG 2 XG410 10 5 16 18 X 1 4 SOCKET SET SCREW 2 VT31 18CP375 11 O RING 128 1 VO 128 12 3 8 16 X 1 3 4 SOCKET HEAD SCREW 4...

Страница 12: ...BALL INTAKE BODY 1 A1086 9 3 4 NPTM HEX SOCKET PLUG 1 XG410 10 5 16 18 X 1 4 SOCKET SET SCREW 2 VT31 18CP375 11 O RING 128 1 VO 128 12 3 8 16 X 1 3 4 SOCKET HEAD SCREW 4 VT37 16SH1 7 13 3 8 16 X 1 3...

Страница 13: ...V SPROCKET 25 TEETH 1 A1098 9 3 8 16 X 3 4 BUTTON HEAD CAP SCREW 1 VT37 16BH750 10 LOCK WASHER 3 8 1 VW375SSLOCK 11 REDUCER HOUSING 1 A1096 12 CUP SEAL 1 0625 X 5625 X 1 4 1 Y4620 13 STRAIN RELIEF PG1...

Страница 14: ...96 3 LOCK OUT SCREW 1 A1294 A1294 4 SPOUT 1 A4620N A4625N 7 6 8 5 SIDE B COUPLING SPOUT 19 20 21 AB AC AX AZ SERIES FEMALE HOSE THREADS ROCKER LUG INDEX DESCRIPTION QTY 3 5 4 0 4 5 5 0 19 ELBOW 1 A105...

Страница 15: ...POUT 1 A1055 A1055 A1055 9 PLASTIC STRIP 1 A1291 A1291 A1290 10 GASKET 1 V3198 V3210 V3220 11 COUPLING 1 A4562N A4567N A4570NT NFS RING O RING 1 A4561 VO 248 A4566 VO 248 15 14 13 12 SIDE B COUPLING S...

Страница 16: ...3 19 O RING 028 1 VO 028 5 WASHER 1 VW812X406 65 20 INNER BUSHING 1 A1552 6 3 8 16 X 1 1 2 BUTTON HEAD SCREW 1 VT37 16BH1 5 21 HANDLE LABEL WHITE 1 AY342 WHT 7 GEARBOX 1 A1550 22 10 24 3 8 BUTTON HEAD...

Страница 17: ...SHER 2 A1531 15 WASHER 1 VW812X406 65 4 POSITION INDICATOR LABEL 1 A1524 16 KNOB 1 A1512 5 POSITION INDICATOR WITH FLAG 1 A1523 17 1 4 20 X 1 2 BUTTON HEAD SCREW 2 VT25 20BH500 6 5 32 X 7 8 HDP SPIROL...

Страница 18: ...LODED VIEW AND PARTS LIST 2 1 4 5 6 7 5 8 3 Replacement Kit A1621 KIT ITEM DESCRIPTION QTY PART 1 1 2 BARB X 1 4 NPTM NIPPLE 1 XX329 2 FOLLOWER 1 U251 3 3 8 24 X 3 8 DOG POINT 1 H515 4 DRAIN HOUSING 1...

Страница 19: ...e due to wire gage too small wire length too long poor connection inadequate apparatus electrical system Check connections and wiring per section 4 3 LED D6 on motor board blinks rapidly when button i...

Страница 20: ...n complete discharge of its obligations under this limited warranty If TFT makes this election claimant shall return the equipment to TFT free and clear of any liens and encumbrances This is a limited...

Страница 21: ...the maximum pressure for which the appliance is being tested and held for 1 minute without leakage 9 1 2 RELIEF VALVE TEST 1 Hydrostatic testing of the appliance shall be conducted prior to testing th...

Страница 22: ...1 adjacent to hex on crankshaft Do not over expand the retaining ring 2 Using a punch or Phillips head screwdriver at least 6 in length gently push on dimple in hex end of crankshaft item 18 Continue...

Страница 23: ...PLAY TEMPLATE 4 2A 7 32 5 5mm DIA 4 PLACES OR TAP FOR 10 32 UNC THREAD 3 1 2 89mm 3 1 2 89mm MOUNT ENCLOSURE WITH 4 10 FASTENERS TIGHTEN SECURELY HOLE LOCATIONS FOR QUICK CONNECT PLUG TEMPLATE 4 2B 1...

Страница 24: ...ld down devices work properly 6 Internal gaskets are in accordance with NFPA 1962 2013 Section 7 2 7 There is no damage to the appliance e g dents cracks corrosion or other defects that could impair o...

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