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Release 08/2020 Ver. 1.0 

Installation Manual: Safety Edge 

 

TAPESWITCH CORPORATION                                                            

100 Schmitt Boulevard 
Farmingdale, New York, 11753        

© 2020 Tapeswitch Corporation. All Rights Reserved 

 

4.  TECHNICAL DESCRIPTION

 

 

4.1  System Overview

 

 

Safety edge sensors are used to create a sensing area that may consist of a single edge or a combination of 
edges. When the sensing edge is compressed to actuation, the (electrically closed) condition is detected by the 
safety interface module (SIM). When appropriately configured, the (SIM) switches off its output relays and/or PNP 
drivers, ideally causing dangerous motion to cease or be prevented. 

 

 
 

4.2  Edge Sensor Design 

 

4.2.1  Internal Construction 

 

Each Tapeswitch sensing edge utilizes 

Controflex

 

ribbon switch technology for its electrical switching 

component. Each edge is designed to focus applied force (along the reference direction of the sensor) toward the 
internal 

Controflex

 ribbon switch, thereby creating switch closure and supplying a signal to the SIM for evaluation 

and "Stop" command. 
 

 

4.2.2  Chemical Resistance

 

Tapeswitch safety edge sensors are constructed utilizing several material compounds. All materials are resistant 
to chemicals commonly found in an industrial environment.  
 
Please see the following table to determine the material best suited to your application. Upon request, Tapeswitch 
can supply a small sample of edge material for your own chemical testing. Please contact 

[email protected]

 with your request. 

 
 

 

 

Chemical Resistance Table - Figure 3 

 

 

4.2.3. Combining of Sensors

 

When multiple edge sensors are used in combination, they must be wired in series, such that the SIM monitors 
the entire array as if it were one normally-open switch. Actuation of any sensing edge segment will result in a 
signal transition at the SIM’s monitoring input. 

Acetone Resistance

6

Aging Resistance

3

Alkali Resistance

2

Petrol Resistance

6

Diesel Resistance

6

Coolant Resistance

5

Mineral Oil Resistance

6

Ozone Resistance

3

Acid Resistance

2

Water Resistance

1

UV Stability

2

COVERAGE INDEX: 1 = 

Excellent

, 2 = 

Very Good

, 3 =

 Good

, 4 = 

Moderate

, 5 = 

Low

, 6 = 

Insufficient

6
3
2
1

2

2

6
2
3
1

6
3
2
6
6
5

3

3

2

6
6
5

Sensing Edge Profiles

Material

TS-26, TS-47, TS-48, TS-57, TS-67

TS-18

TS-3, TS-8, TS-16

Santoprene

EPDM

PVC

Содержание Safety Edge TS-16

Страница 1: ...ust ensure that all persons involved in the installation commissioning operation maintenance and servicing of the product have access to all the information supplied by the manufacturers of the machin...

Страница 2: ...4 2 3 Combining of Sensors 6 4 2 3 1 Four wire edge sensors fail safe 7 4 2 3 2 Two wire edge sensors with end of line EOL resistor 8 5 EDGE SENSOR SELECTION 5 1 General Considerations 9 5 2 Edge Sens...

Страница 3: ...p command to the prime motion and should not attempt to begin running until the fault condition is fully accessed repaired and tested thus the machine cannot run unless there is integrity throughout t...

Страница 4: ...T ROLL COIL OR FOLD THEM DO NOT LIFT OR PULL edge sensor s BY THE CABLES Failure to follow these instructions could render the edge sensors unusable 2 2 Transportation When shipping an edge or edges u...

Страница 5: ...nnection between them Please see www Tapeswitch com or contact Tapeswitch directly if needed All Lead Configuration Options Figure 2 3 4 Mounting Channel Options Most edge sensors are available with m...

Страница 6: ...d 4 2 2 Chemical Resistance Tapeswitch safety edge sensors are constructed utilizing several material compounds All materials are resistant to chemicals commonly found in an industrial environment Ple...

Страница 7: ...one pair of leads can be considered to be the input and the other pair the output When connecting several edge sensors together the output of the first edge sensor is connected to the input of the sec...

Страница 8: ...nterfaced to the machine control system as intended For applications that require an array of interconnected sensing edges and an end of line EOL resistor all edge sensor segments but the last must be...

Страница 9: ...motion in a control reliable method according to determined SIL NOTE The guidelines described in this document must only be carried out by qualified personnel Such personnel must have the appropriate...

Страница 10: ...ically affixed such that it cannot be easily moved or removed Tamperproof hardware is highly recommended to discourage any un authorized manipulation of the edge sensor or sensors g There are no user...

Страница 11: ...d can be addressed through Tapeswitch at sales tapeswitch com 6 2 2 Mounting guidelines EDGE INSTALLATION PROCEDURE Edge series configurations and single edge assemblies may be shipped mostly assemble...

Страница 12: ...d Position channels onto pre determined machine location Transfer drill if needed Secure with flat or pan head screws See chart below Recommended fasteners for Edge mounting channels Figure 7 FLAT CH...

Страница 13: ...housing and actuator should at no point be removed from the channel unless a replacement is required Mounting holes 1 4 20 or similar should be drilled roughly every 12 of sensor length for sufficien...

Страница 14: ...the sensor to the channel without additional room needed on each end of the channel Before attempting to snap the housing and actuator into the channel apply lubricant mild soapy water to housing cha...

Страница 15: ...or non fail safe sensor options Non fail safe edges can NOT be made FAIL SAFE For applications where multiple edge sensors are required the EE lead exits each end ordering code must be specified This...

Страница 16: ...e The figures below illustrate two controllers which are suitable for the aforementioned wiring configurations PRSU 4 Schematic Connection Figure 14 See PRSU 4 manual for complete connection details h...

Страница 17: ...utilizing PSSR 2 controller all edges other than the final edge with EOL resistor termination will be called out as standard four wire edges PSSR 2 connection Figure 16 PSSR 2 schematic connection Fi...

Страница 18: ...ed from damage during normal use and meets all local electrical codes 7 COMMISSIONING CHECKS The commissioning checks should be carried out by trained competent personnel who have access to all the in...

Страница 19: ...is indicating correctly l Test the muting arrangements if installed Ensure that the muting is only possible during non dangerous operation and ensure that the safety level of the muting device is at o...

Страница 20: ...tch for actuation Ribbon switch devices consisting of a pair of metal conductor plates with an extruded jacket of soft PVC 3 Lead Wires Tapeswitch edge sensors are available with several options regar...

Страница 21: ...1753 2020 Tapeswitch Corporation All Rights Reserved 21 conductor or one 4 conductor cables each comprised of 4 separate color coded PVC insulated conductors Conductors will be comprised on 24 AWG or...

Страница 22: ...2020 Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 22 TS 8 activation characteristics...

Страница 23: ...2020 Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 23 TS 18 activation characteristics...

Страница 24: ...Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 24 TS 46 and TS 47 activation characteri...

Страница 25: ...Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 25 TS 48 and TS 57activation characteri...

Страница 26: ...2020 Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 26 TS 67 activation characteristics...

Страница 27: ...Release 08 2020 Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 27...

Страница 28: ...istance measurements are within stated limits Pairs to Test Edge State Proper Measured Result Black to Black or Ribbed to Ribbed Not actuated Less than 5 ohms White to White or Smooth to Smooth Not ac...

Страница 29: ...ircuit Yellow and White Actuated Less than 5 ohms Continuity table for edge sensors with single 4 conuctor lead characteristics Figure 26 Any measurement beyond the limits specified under Proper Measu...

Страница 30: ..._______ ______________________________________________________________________________ ______________________________________________________________________________ __________________________________...

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