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Original Operating Instructions

Page 46

Cylinder Cam Rotary Indexing Table RT and TT

Version 1.0.3

Replacement parts

Replacement parts must comply with the technical requirements laid down by the manufacturer.
This is guaranteed with original replacement parts.

Environmental protection

Take note of the following environmental protection information when carrying out maintenance
work:



Remove excess grease from the lubrication points and dispose of it in accordance with local

regulations

7.2

Maintenance tasks

7.2.1

Maintenance plan

Interval

Maintenance activity

Staff

Daily

General visual and acoustic inspection

Operator

Monthly

Check that no oil is escaping from the cylinder cam rotary
indexing table.

Operator

Monthly

Check oil level.

Operator

Monthly

Lubricate the rotary indexing table Typ RT400, Typ RT500,
Typ RT630, siehe Seite 48.

Qualified staff

Three-
monthly

Visual inspection for damage.

Remove any dust deposits (especially on ventilation grills of
the drive units).

Inspect electric cables for damage.

Qualified staff

Содержание RT

Страница 1: ...Cylinder Cam Rotary Indexing Table RT and TT Original Operating Instructions ATEX 95...

Страница 2: ...Original Operating Instructions Page 2 Cylinder Cam Rotary Indexing Table RT and TT Version 1 0 3...

Страница 3: ...RT and TT series S01 19 4 2 Construction Type RT and TT series S03 19 4 3 Construction Type RT400 RT 500 RT630 series S03 20 4 4 Function 20 4 5 Operating modes 21 4 5 1 Normal operation 21 4 5 2 Inte...

Страница 4: ...sition cam series S01 43 6 3 1 Minimizing time losses 43 7 Service and maintenance 45 7 1 Safety information in respect of maintenance 45 7 1 1 Qualified staff required 45 7 1 2 Maintenance tasks 45 7...

Страница 5: ......

Страница 6: ...Original Operating Instructions Page 6 Cylinder Cam Rotary Indexing Table RT and TT Version 1 0 3...

Страница 7: ...l is necessary This can lead to mechanical over tightening and ultimately to the destruction of the rotary index ing table Power is provided either by means of a three phase brake motor via worm drive...

Страница 8: ...Original Operating Instructions Page 8 Cylinder Cam Rotary Indexing Table RT and TT Version 1 0 3...

Страница 9: ...within each chapter are numbered se quentially Safety information Any safety information is placed before the descriptions of actions that may pose a risk You will find a detailed description of the...

Страница 10: ...upational health regulations Manufacturer TAKTOMAT GmbH Rudolf Diesel Stra e 14 D 86554 P ttmes Fon 49 0 8253 9965 0 Fax 49 0 8253 9965 50 eMail info taktomat de Internet www taktomat de Technical inf...

Страница 11: ...Original Operating Instructions About these Operating Instructions Version 1 0 3 Cylinder Cam Rotary Indexing Table RT and TT Page 11...

Страница 12: ...y NOTE NOTE This combination of symbol and alert word indicates a potentially dangerous situa tion which can cause damage to property or harm the environment if it is not avoided 3 3 Intended use The...

Страница 13: ...Changes to the structure of the materials used in the machine e g the drilling of additional holes can result in damage to the components This is not regarded as intended use and may lead to loss of...

Страница 14: ...tal injury due to electric shock if live components are touched Damage to the insulation or to individual components can cause fatal injury Only allow work on the electrical system to be carried out b...

Страница 15: ...ines The must provide training for the staff at regular intervals and inform them of potential dan gers They must bear the responsibility for personal injury and damage to property arising from manipu...

Страница 16: ...iat ed with working with the machine by the machine operator A knowledge of first aid is required 3 8 2 Competent specialists Competent specialists are persons whose specialist training and experience...

Страница 17: ...rsion 1 0 3 Cylinder Cam Rotary Indexing Table RT and TT Page 17 3 9 Labeling 3 9 1 Rating plate There is a rating plate attached to the machine Figure Position of a rating plate Figure Example of a r...

Страница 18: ...Original Operating Instructions Page 18 Cylinder Cam Rotary Indexing Table RT and TT Version 1 0 3...

Страница 19: ...struction Type RT and TT series S01 Figure Construction of the Cylinder Cam Rotary Indexing Table RT and TT series S01 4 2 Construction Type RT and TT series S03 Figure Construction of the Cylinder Ca...

Страница 20: ...cylinder cam The output plane is perpendicular to the drive plane The machine converts a uniform radial movement on the drive side to an intermittent or uniformly reduced output movement The accessor...

Страница 21: ...short processing times The rotary indexing table is mechanically synchronized to the rest of the plant by the free drive shaft The ratio of dwell to step time can be adjusted within certain limits by...

Страница 22: ...ds to the step angle of the cam and the dwell time corresponds to the angle without the cam gradient Figure Detail 0 cam gradient 1 0 cam gradient Dwell phase Example RT 160 8 270 This is a rotary ind...

Страница 23: ...r wheel mm 90 Height mounting surface of star wheel mm 105 Internal mm 9 8 Maximum recommended accessory plate mm 500 Approx weight of rotary indexing table without drive kg 12 Standard internal trans...

Страница 24: ...800 Approx weight of rotary indexing table without drive kg 32 Standard internal transmission ratio 2 3 4 6 8 10 12 16 20 24 30 36 Direction cw ccw reversing Installation orientation horizontal verti...

Страница 25: ...ory plate mm 1000 Approx weight of rotary indexing table without drive kg 24 Standard internal transmission ratio 2 3 4 6 8 10 12 16 20 24 30 36 Direction cw ccw reversing Installation orientation hor...

Страница 26: ...1300 Approx weight of rotary indexing table without drive kg 31 Standard internal transmission ratio 2 3 4 6 8 10 12 16 20 24 30 36 Direction cw ccw reversing Installation orientation horizontal verti...

Страница 27: ...ory plate mm 1800 Approx weight of rotary indexing table without drive kg 63 Standard internal transmission ratio 2 3 4 6 8 10 12 16 20 24 30 36 Direction cw ccw reversing Installation orientation hor...

Страница 28: ...m 2200 Approx weight of rotary indexing table without drive kg 100 Standard internal transmission ratio 2 3 4 6 8 10 12 16 20 24 30 36 Direction cw ccw reversing Installation orientation horizontal ve...

Страница 29: ...ry plate mm 2000 Approx weight of rotary indexing table without drive kg 77 Standard internal transmission ratio 2 3 4 6 8 10 12 16 20 24 30 36 Direction cw ccw reversing Installation orientation hori...

Страница 30: ...mm 2800 Approx weight of rotary indexing table without drive kg 193 Standard internal transmission ratio 2 3 4 6 8 10 12 16 20 24 30 36 Direction cw ccw reversing Installation orientation horizontal v...

Страница 31: ...sory plate mm 3500 Approx weight of rotary indexing table without drive kg 325 Standard internal transmission ratio 2 3 4 6 8 10 12 16 20 24 30 36 Direction cw ccw reversing Installation orientation h...

Страница 32: ...4500 Approx weight of rotary indexing table without drive kg 600 Standard internal transmission ratio 2 3 4 6 8 10 12 16 20 24 30 36 Direction cw ccw reversing Installation orientation horizontal ver...

Страница 33: ...sory plate mm 6000 Approx weight of rotary indexing table without drive kg 1600 Standard internal transmission ratio 2 3 4 6 8 10 12 16 20 24 30 36 Direction cw ccw reversing Installation orientation...

Страница 34: ...Original Operating Instructions Page 34 Cylinder Cam Rotary Indexing Table RT and TT Version 1 0 3...

Страница 35: ...transport Proceed as follows if there are visible signs of damage during transport Do not accept the delivery or only do so conditionally Record the extent of the damage on the transport documentation...

Страница 36: ...et in the positions shown in the figure and checked to ensure that it is working correctly see the instructions for the sling equipment Thread table for screw attachment points Suitable threaded holes...

Страница 37: ...nstructions Transport Version 1 0 3 Cylinder Cam Rotary Indexing Table RT and TT Page 37 Lifting instructions Figure Lifting instructions The angle between the perpendicular and the sling chain must l...

Страница 38: ...TE The machine must not be allowed to become wet while it is being transport ed Remove the packaging carefully and dispose of it with due regard to environmental consid erations 5 4 Installation locat...

Страница 39: ...Original Operating Instructions Transport Version 1 0 3 Cylinder Cam Rotary Indexing Table RT and TT Page 39...

Страница 40: ...stallation orientation Possible Installation orientations NOTE Always follow the original operating instructions of the drive manufacturer on mounting the drive Standard SEW to the cylinder cam rotary...

Страница 41: ...it is completely powered down and cannot be switched on again Figure Installation orientation Type RT and TT 6 Side 6 NOTE The standard installation orientation for the cylinder cam rotary indexing ta...

Страница 42: ...ned The diameter and length of the hollow shaft of the drive are determined by the dimensions of the input shaft refer to the dimensions sheet for information Accessories on the star wheel Observe the...

Страница 43: ...ble the dwell phase can be a few hundredths to several tenths of a second If the drive is stopped right at the beginning of the dwell phase in the following cycle you will lose the time the drive requ...

Страница 44: ...Original Operating Instructions Page 44 Cylinder Cam Rotary Indexing Table RT and TT Version 1 0 3...

Страница 45: ...ork is to be performed Only allow qualified trained and properly instructed staff to work on the machine 7 1 2 Maintenance tasks If servicing work is to be performed in house the appropriate tools and...

Страница 46: ...he lubrication points and dispose of it in accordance with local regulations 7 2 Maintenance tasks 7 2 1 Maintenance plan Interval Maintenance activity Staff Daily General visual and acoustic inspecti...

Страница 47: ...l level The Cylinder cam rotary indexing table of type TT075 TT315 and RT100 RT250 are life time lubricated The Cylinder cam rotary indexing tables of type RT400 on are equipped with an oil sight glas...

Страница 48: ...ricating oil Use only lubricating oil compliant with DIN 51 517 Recommended gear oil Mobil Mobilgear600XP460 ISOVG460 Lubricating grease Use only lubricating grease compliant with DIN 51 825 KP 2K Rec...

Страница 49: ...m follower TKR to be removed and maintained safely and efficiently Any external accessories that obstruct access to the cam follower must be removed correctly The following assembly sequence must be s...

Страница 50: ...ays point upwards 2 Loosen long screws 25 from the four point contact bearing of the casing every second screw 3 In an upward direction pull out the drive flange 13 with appropriate sling equip ment 4...

Страница 51: ...Original Operating Instructions Service and maintenance Version 1 0 3 Cylinder Cam Rotary Indexing Table RT and TT Page 51...

Страница 52: ...ied electrical engineers In the event of damage to the insulation immediately shut off the power supply and initiate a repair Before starting work on active parts of the electrical system or equipment...

Страница 53: ...Original Operating Instructions Troubleshooting Version 1 0 3 Cylinder Cam Rotary Indexing Table RT and TT Page 53...

Страница 54: ...rotection requirements 9 1 Disassembly Before starting disassembly Disconnect all power supply to the machine and ensure that it cannot be reconnected Disassemble assemblies and components observing a...

Страница 55: ...Original Operating Instructions Disposal Version 1 0 3 Cylinder Cam Rotary Indexing Table RT and TT Page 55...

Страница 56: ...282 300281 308800 305820 317275 WP A Taktomat Cam idler 5 Stop TKR 300282 301233 300281 308800 305820 WP A Taktomat Cam idler 6 Stop TKR 313237 301233 300281 308800 305820 WP A Taktomat Cam idler 8 St...

Страница 57: ...A Taktomat Cam idler 3 Stop TKR 301615 308712 WP A Taktomat Cam idler 4 Stop TKR 308712 313237 300281 305590 WP A Taktomat Cam idler 5 Stop TKR WP A Taktomat Cam idler 6 Stop TKR WP A Taktomat Cam idl...

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