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I-9
GENERAL
CAUTIONS DURING DISASSEMBLY AND
ASSEMBLY
1. Clean the machine before disassembly opera-
tion.
2. Before disassembly, check the machine condi-
tions and record them.
• Model, Machine Serial Number, Hourmeter
• Reason for Repairs, Repair History
• Dirtiness of Filters
• Fuel and Oil Conditions
• Damage to each parts, etc.
3. To make reassembly operations easy, make
matching marks at the necessary points.
4. Clean all disassembled parts and new parts, then
arrange them in the proper sequence.
5. Be sure to replace all seals and cotter pins, etc.,
with new parts.
6. Keep parts which should not come in contact
with oil and water separate from parts with oil
on them.
• Electrical Parts, Rubber, V-Belts, etc.
7. When installing bearings, bushings and oil seals,
as a rule, use a press. When a hammer, etc., is
used, it leaves bruises.
8. Wipe all joining surfaces clean so that there is
no dirt or dust adhering to them.
9. Wrap seal tape from the front end, Wrapping it
tight and leaving 1 or 2 threads bare, Overlap the
tape by about 10 mm.
SEALING TAPE
LEAVE 1 OR 2 THREAD MARGIN
Y2-A102E
10. When fitting the snap rings, the bigger, rounder
side of their circumferences should face the
mating surfaces.
CAUTIONS DURING REMOVAL AND INSTALLA-
TION OF THE HYDRAULIC UNITS
1. Make sure that the temperature of the hydraulic
oil has dropped.
2. To prevent a loss of flow of the hydraulic oil,
the residual pressure in the piping and the in-
ternal pressure in the hydraulic tank should be
released.
3. Be sure to install caps or plugs on all openings
in the hydraulic unit to prevent dirt from getting
into the unit through the openings.
Y2-A103E
PLUG
PLUG
4. It is easy to mistake hydraulic oil adhering to the
hydraulic unit for an oil leak, so wipe the unit
off thoroughly.
5. Be sure that no damage is done to the plating on
the rod in the hydraulic cylinder.
6. As a rule, removal and installation of the hy-
draulic cylinder should be done with the rod
fully retracted.
7. Be sure to bleed the air after replacing the hy-
draulic oil or removing any of the hydraulic
devices.
“III. Machine Configuration, Hydraulic
System”
Содержание TL150
Страница 1: ...TL150 Track Loader BOOK No CT7E901 WORKSHOP MANUAL Serial No 21500004...
Страница 4: ...0 4...
Страница 5: ...I 1 I GENERAL...
Страница 18: ...I 14 GENERAL...
Страница 19: ...II 1 II SPECIFICATIONS...
Страница 44: ...III 1 III MACHINE CONFIGURATION...
Страница 94: ...III 51 MACHINE CONFIGURATION ELECTRICAL SYSTEM ELECTRICAL SYSTEM ELECTRICAL WIRING DIAGRAM...
Страница 122: ...III 79...
Страница 146: ...MACHINE CONFIGURATION III 103...
Страница 147: ...IV 1 IV HYDRAULIC UNITS...
Страница 152: ...IV 6 HYDRAULIC UNITS HST PUMP 1 Plug 2 Plug 3 Plug 4 Screw 5 Seal Nut 6 Plug Pump Assembly 4 4...
Страница 189: ...IV 43 HYDRAULIC UNITS GEAR PUMP INSPECTION AND ADJUSTMENT IV 36 38 TROUBLESHOOTING IV 39...
Страница 230: ...IV 84 HYDRAULIC UNITS PILOT VALVE INSPECTION AND ADJUSTMENT IV 79 TROUBLESHOOTING IV 80...
Страница 254: ...IV 108 HYDRAULIC UNITS CYLINDERS Corrective Jig E MATERIAL STKM13C Unit mm Corrective Jig E A B Arm 90 75 Bucket 90 75...
Страница 261: ...IV 115 HYDRAULIC UNITS TRAVEL MOTOR DISASSEMBLY AND ASSEMBLY Special tools...
Страница 263: ...IV 117 HYDRAULIC UNITS TRAVEL MOTOR...
Страница 282: ...IV 136 HYDRAULIC UNITS TRAVEL MOTOR...
Страница 283: ...V 1 V TROUBLESHOOTING...