Taiyo Electric FA-1000 Series Скачать руководство пользователя страница 4

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Control Unit

FA-1000

Soldering Unit

FA-1000SD

 

(Tip not included)

To attach Air Blow Tip Cleaner, you need 
Fixing Plate for Air Blow Tip Cleaner.

FA-1000CLP1

 

For small robot (FA-3204)

FA-1000CLP2

 

For big robot (FA-3304, FA-3404)

V-Groove Unit

FA-1000VU

Solder Reel Holder

FA-1000RH1

Solder-Receiving Tube

FA-1000VTB

Clog-Detection Unit

FA-1000FDB

Solder Feeder Unit

FA-1000FD

Model

Solder Dia.

FA-1000VU-05

ø0.5mm

FA-1000VU-06

ø0.6mm

FA-1000VU-08

ø0.8mm

FA-1000VU-10

ø1.0mm

FA-1000VU-12

ø1.2mm

FA-1000VU-16

ø1.6mm

Model

Solder Dia.

FA-1000FDB-05

ø0.5mm

FA-1000FDB-06

ø0.6mm

FA-1000FDB-10

ø0.8mm, ø1.0mm

FA-1000FDB-16

ø1.2mm, ø1.6mm

Air Blow Tip Cleaner

FA-1000CL

*Solder not included

Functions required for automatic soldering are sold as separate units.

Lower price point can be realized by purchasing necessary units separately.

Fan to suck up flux during air-blow 
cleaning is included. Easy to clean and 
maintain. 

High performance control unit. 256 soldering 
conditions can be registered.
•  I/O port as standard equipment can be 

connected with various robots.

•  Easy-to-operate multi-language touch panel
•  Memory card function and tip temperature 

output to monitor can be added as options.

About Optional Functions

•  Memory Card Reader / Writer

You can save soldering configurations on memory 
cards. Very useful to copy the data to other FA-
1000 Control Units and also to backup.
•  1-5 V Analog Voltage Output
Tip temperature is output by 1-5 V analog voltage. An off-the-shelf data 
logger would be helpful to monitor temperature control.

Compact and easily installed on robots and 
devices. Built-in linear guide makes high-precision 
soldering possible. (Stroke length 10mm) 
Easier to replace tips with new improved 
mechanism.

•  Stepping motor controls feed amount precisely. 
•  Solder wire diameter can be changed by replacing 

V-groove unit / Clog-detection unit only. 

•  Use convenient solder-feeding knob to adjust 

position of solder feed. 

•  Swappable gearbox can make V-groove. 
•  Vertical grooved rollers prevent solder slippage.
•  Flux gas inside the solder can easily escape by V-grooving processing on 

the solder, and it is possible to reduce  “solder and flux scattering” which 
causes defects.

Detect solder clogs immediately. Prevent solder 
buckling. (When using FA-1000 FD)

Solder-Finish Sensor

*Includes a fan for sucking flux when the air blows.

Robot

Solder Diameter

0.5mm

0.6/0.65mm

0.8mm

1.0mm

1.2mm

1.6mm

FA-3204

(200mm)

FA-1000VTB-

05-200

FA-1000VTB-

06-200

FA-1000VTB-

08-200

FA-1000VTB-

10-200

FA-1000VTB-

12-200

FA-1000VTB-

16-200

FA-3304

(300mm)

FA-1000VTB-

05-300

FA-1000VTB-

06-300

FA-1000VTB-

08-300

FA-1000VTB-

10-300

FA-1000VTB-

12-300

FA-1000VTB-

16-300

FA-3404

(400mm)

FA-1000VTB-

05-400

FA-1000VTB-

06-400

FA-1000VTB-

08-400

FA-1000VTB-

10-400

FA-1000VTB-

12-400

FA-1000VTB-

16-400

Desktop Soldering System

FA-1000

 series 

 Units in Standard Configuration

This tube passes solder from the solder reel 
holder to the V-groove unit. Select the most 
suitable tube by robot type and solder diameter.

Flux

Flux

Solder

Solder

0

2

4

6

8

10

12

14

Without V-groove,
flux is scattered.

With V-groove, there is
little scattering of flux.

Without V-groove

With V-groove

(mm)

■ 

Solder splash

Grooved solder lets 

flux vapor be released. 

Reduces splash. 

Reduces defects.

V-groove function

Flux

V-groove

Solder cross section

Содержание FA-1000 Series

Страница 1: ...taching the work to the jig Soldering Removing the work from the robot Assembling the work Attaching the work to the jig Detaching from jig Soldering Assembling the work Attaching the work to the jig Detaching from jig Better soldering operation time and quality Operator and robot divide the workand operate simultaneouslygHigh efficiency Lowercosts Does not rely on the operator s soldering skillsg...

Страница 2: ...sy Touch Panel English Japanese Chinese and Spanish Memory Card Function optional Multiple uses are easy and copiable by saving the data to the memory card Up to 6 Tip Temperature Settings Different tip temperatures can be set for each soldering RoHS 2 Compact tip with integrated heater gives accurate tip temperature and better running cost The direct heat effect from the heater is eliminated by m...

Страница 3: ...alized Sample Robot Configuration By combining with an unused robot a simple soldering robot can be constructed FA 3404 4 Axis Configuration Soldering System Calibration pin Calibration pin detects and corrects position of grooved tip Simple compact unit Insert new tip set up the unit and run the program Tip corrects automatically Added control axis max 4 axes 2 external axes Two motor controls ar...

Страница 4: ...t and easily installed on robots and devices Built in linear guide makes high precision soldering possible Stroke length 10mm Easier to replace tips with new improved mechanism Stepping motor controls feed amount precisely Solder wire diameter can be changed by replacing V groove unit Clog detection unit only Use convenient solder feeding knob to adjust position of solder feed Swappable gearbox ca...

Страница 5: ...ved spreading of solder wettability and cutting of solder A compact N2 station combining N2 generator and controller The special separation membrane separates the nitrogen from the compressed air produced by a compressor Tip Thermometer TM 100 Fume Vacuum SS 80AS Expendables Brush for Brush Tip Cleaner Air Blow Cleaner Filters Absorbs smoke generated during soldering work Air volume has 10 levels ...

Страница 6: ...de of the Control Unit only To use the FA 1000 Soldering System you will also need the Basic Units see below and a robot Memory Card Reader Writer and 1 5 V Analog Voltage Output can be selected as optional functions 1 Control Unit 1 FA 1000 2 Basic Units Data Logger example Memory Card example Tip approaches targets obliquely Tip does not strike or mount terminals Without Diagonal Driver With Dia...

Страница 7: ...e Program Capacity 255 999 Maximum Soldering Point 30 000 32 000 Model JANOME 3 Axis JANOME 4 Axis 11 Teaching Pendant 12 PC Software Option FA JRN PC FA JR3000 PC Model JANOME 3 Axis JANOME 4 Axis FA V2203 FA V2303 FA 3204 FA 3304 FA 3404 13 Robot Mounting Block 14 Fixing Plate for Air Blow Tip Cleaner FA V2203 FA V2303 FA 3204 FA 3304 FA 3404 FA 1000CLP1 FA 1000CLP2 FA 1000CLP1 FA 1000CLP2 Gate ...

Страница 8: ...5 FA 10HRT 3 2SD 7 0 2 6 ø4 2 1 2 1 8 15 6 FA 10HRT 1 2W HRT 3 2DV 30 3 ø4 2 5 15 FA 10HRT 4C 5 0 1 2 ø3 2 15 FA 10HRT 3 2D HRT 2 4D 40 40 7 0 ø4 2 0 8 4 0 4 0 1 4 1 8 15 FA 10HRT 0 8W 6 15 2 0 4 5 2 0 5 FA 10HRT 2PC 4 5 2 8 3 0 1 0 15 FA 10HRT 3PC HRT 3 2SD 7 0 2 6 ø4 2 1 2 1 8 15 6 FA 10HRT 1 2W 30 3 ø4 2 5 15 FA 10HRT 4C HRT 3 2D 40 40 7 0 ø4 2 0 8 4 0 4 0 1 4 1 8 15 FA 10HRT 0 8W 6 5 0 0 8 ø1 ...

Страница 9: ...connecting with interlock device such as area sensor Option COM1 Standard RC 232C for external device control COM commands COM2 Standard RC 232C for external device control 9 for connecting with FA 1000 COM3 Standard RC 232C for external device control MEMORY Standard For USB memory connection LAN Standard For PC connection via the Ethernet 10BASE T 100BASE TX Robot control via control commands Co...

Страница 10: ...JULY 2019 ...

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