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5 of 12 

140

°

F (60

°

C)

Boiler Supply

Supply

Sensor

CAUTION

 

Improper installation and operation of this control could result in damage to the equipment and possibly even personal injury.

 

It is your responsibility to ensure that this control is safely installed according to all applicable codes and standards. This

 

electronic control is not intended for use as a primary limit control. Other controls that are intended and certified as safety limits

 

must be placed into the control circuit.

 

STEP ONE

 

Check the contents of this package. If any of the contents listed are missing or damaged, please contact your sales representative for 
assistance. 

Type PC705-2 includes: 

• PC705-2 Variable Speed Mixing Control  • One Outdoor Sensor 
• Two Strap on Sensors 

• Instruction Sheet 

Replacement sensors are available from Taco, Inc.             Strap on Sensor – 9300-2044RP           Outdoor Sensor – 9300-2052RP 

Note:

 Carefully read the details of the Sequence of Operation sections in all applicable brochures to ensure that you have chosen the

 

proper control for your application.

 

STEP TWO

 

Installing the Control

 

•  Grasp the front cover by the fingertip grips on the 

top and bottom of the enclosure and pull the front 
cover off. Remove the wiring cover screw. 

•  The enclosure is mounted onto a 2” x 4” electrical 

box near the Taco Zone Control. Ensure that the 
depth of the electrical box is enough to house all 
of the wiring that will be in it. 

•  The mounting holes in the enclosure accept #6 

screws. 

•  Wiring to the control enters the wiring chamber 

through the back or bottom of the enclosure. 

•  To reassemble the enclosure, first replace the 

wiring chamber cover and then push the front 
cover onto the enclosure until it snaps into place. 

The variable speed injection pump and system pump 
wiring terminates in the electrical box. All other electri-
cal wiring terminates in the two wiring chambers on the 
control. The wiring is roughed-in to the electrical box 
prior to installation of the control. 

BOILER OPERATION

 

Boiler Sensor Installed

 

While the PC705-2 has a mixing demand, the boiler supply water temperature is controlled 
by turning the boiler on and off. The PC705-2 calculates the required boiler supply water 
temperature based on the load on the mixing system. In order to allow the PC 705-2 to 
control the boiler, the Mode switch on the Zone Control must be set to Reset. 

The boiler operates around a differential that is automatically controlled by the PC705-2. 
The control includes a minimum on and off time for the heat source, in order to minimize 
short cycling. The automatic boiler differential increases system efficiency by adjusting to 
changing loads. 

Boiler Sensor Not Installed

 

When the PC705-2 has a mixing demand, the boiler turns on and operates off the boiler 
operating aquastat. The Mode switch on the Zone Control must be set to Normal in this 
application. To improve boiler operation efficiency, the boiler design temperature should 
be selected as low as possible, and the injection pump, must then be sized accordingly. 

Boiler Protection

 

When the boiler sensor is installed on the supply side of the boiler the PC705-2 can protect the boiler against flue gas condensation. 
When this sensor is installed, the PC705-2 ensures a boiler supply water temperature of at least the Boiler Minimum setting. If the 
water temperature is less than the Boiler Minimum setting, the PC705-2 turns on the MIN segment in the LCD and decreases the speed 
of the injection pump. 

Installation

 

140

°

F (60

°

C)

Boiler Supply

Supply

Sensor

Содержание PC705-2

Страница 1: ...ng system the heat supplied to the building must equal the heat lost by the building The heat supplied to a building is proportional to the temperature of the water and the surface area of the heating element A small surface area such as baseboard radiators requires a higher water temperature than a larger surface area such as radiant floors The heat lost from a building is dependent on the outdoo...

Страница 2: ...up the flue and reduced boiler jacket losses Differential An on off boiler must be operated with a differential in order to prevent short cycling When the supply water temperature drops below the bottom rail of the differential the boiler is turned on The boiler is then kept on until the supply water temperature rises above the top rail of the differential If the differential is too wide there can...

Страница 3: ...hen all zones are turned on If one of these variables is unknown use Equation 1 or 2 to calculate the other variable 3 Compute Tb Ts Look up the flow ratios on Figure 2 4 The design injection flow rate for direct injection is calculated from Equation 3 If the injection flow rate is greater than 45 US GPM it may be necessary to use a 4 way mixing valve instead of a variable speed injection system 5...

Страница 4: ...the injection pump SYSTEM PUMP OPERATION ThePC705 2hasaninternalsystempumpcontact ThiscontactturnsonwhenthePC705 2hasamixingdemandandisnotinaWWSD The system pump as well as the boiler pump may be controlled by this relay By providing proper flow in the boiler loop the boiler temperature can be accurately controlled based on the mixing load Equation1 System Flow Rate US GPM Design Heating Load Btu ...

Страница 5: ... push the front cover onto the enclosure until it snaps into place The variable speed injection pump and system pump wiring terminates in the electrical box All other electri calwiringterminatesinthetwowiringchambersonthe control The wiring is roughed in to the electrical box prior to installation of the control BOILEROPERATION Boiler Sensor Installed WhilethePC705 2hasamixingdemand theboilersuppl...

Страница 6: ...T T Zone 4 Zone 3 Zone 2 Zone 1 END SWITCH A Zone 4 Zone 3 Zone 2 Zone 1 Taco Zone Control ZVC404 EXP END SWITCH B T Boiler Pump Injection Pump Boiler Pump System Pump Injection Pump 120 V ac Outdoor Sensor Boiler Sensor Supply Sensor Priority Zone Switch set to ON DHW Tank T T T T POWER Zone 4 Zone 3 Zone 2 Zone 1 INPUT END SWITCH ZR X X ZC Zone 4 Zone 3 Zone 2 Zone 1 Taco Zone Control SR 506 EXP...

Страница 7: ...3 Zone 2 Zone 1 Taco Zone Control SR 503 EXP Boiler Pump Boiler Pump Injection Pump Injection Pump DHW Tank POWER Zone 3 Zone 2 Zone 1 INPUT END SWITCH ZR X X ZC Zone 3 Zone 2 Zone 1 Taco Zone Control SR 503 EXP A Expansion Switch set to Master Mode Switch set to Normal Expansion Switch set to Slave Mode Switch set to Normal PC 705 2 PC 702 1 PC 700 2 DHW Tank POWER Zone 3 Zone 2 Zone 1 INPUT END ...

Страница 8: ...on the Taco Zone Control Ensure the Mode switch on the Zone Control is set to Reset if boiler control is desired orNormalifboilerenableisdesired refertotheBoilerOperationsection Wiring the Sensors Do not apply power to these terminals as this will damage the control OutdoorSensor Connect the two wires from the Outdoor Sensor directly to the Com Out 1 and 3 terminals The Outdoor Sensor measures the...

Страница 9: ...F 27 to 107 C The MIX MAX should be set to the maximum temperature allowed in the system loop There are many factors which may limit the allowable supply water temperature in a radiant floor heating slab a few are provided below Nowhere in the concrete should the temperature be maintained above 170 F 77 C The surface temperature of a radiant floor heating slab should normally not exceed 85 F 29 C ...

Страница 10: ...mperature Press and release the Item button until the MIX TARGET elements are displayed Boiler Temperature Press and release the Item button until the BOIL element is displayed To view all control settings the Item button may be pressed and held while in the View Menu The contol will then scroll through all the adjustable items MIX Start Use the and buttons to set the desired mixing starting tempe...

Страница 11: ...by 5 F 3 C per day If the outdoor temperature is near the WWSD temperature and the rooms are cold increase the MIX Start setting Testing the Sensors A good quality test meter capable of measuring up to 5 000 kΩ 1 kΩ 1000 Ω is required to measure the sensor resistance In addition to this the actual temperature must be measured with either a good quality digital thermometer or if a thermometer is no...

Страница 12: ...aged to try to correct the interference by reorienting or relocating the receiving antenna relocating the receiver with respect to this control and or connecting the control to a different circuit from that to which the receiver is connected Do It Once Do It Right TACO INC 1160 Cranston Street Cranston RI 02920 Telephone 401 942 8000 Fax 401 942 2360 TACO Canada Ltd 6180 Ordan Drive Mississauga On...

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