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T E E F O R M I N G M A C H I N E

T-60

1. Notes on the use of the instruction manual

1.1 Symbols for warning used in this manual

IMPORTANT!

Gray base color is used to emphasize an important detail

NOTE!

May cause an accident or damage other property, if the right

precautionary measures have not been taken.

DANGER!

Will or may cause a serious accident or death, if the right

precautionary measures have not been taken.

This instruction manual includes instructions for set-up, operation and
maintenance of the

T-DRILL T-60 tee forming machine.

This book also

includes instructions on how to use and select T-DRILL heads for hand
tools.

NOTE!

Before carrying out any actions, read chapter 2 ”Safety

Instructions”.

Get acquainted with the instruction manuals of the MILWAUKEE DRILL
delivered with the machine before using the T-60 machine.

Acquaint yourself with the machine before using it.

Read the

operation sequence described in the instruction manual thoroughly before
preparing, operating or maintenance of the machine.

IMPORTANT!

Save these instructions for future use!

Содержание T-60

Страница 1: ......

Страница 2: ...333 Telefax G3 358 6 4753 300 www t drill fi INDUSTRIES INC 1740 Corporate Drive Suite 820 Norcross Georgia 30093 USA Phone 800 554 2730 Fax 770 925 3912 www t drill com Your local representative is C...

Страница 3: ...torage 14 4 1 T 60 14 5 Preparing before use 15 5 1 T 60 Detachment and attachment of the connecting cord 15 5 2 T 60 s start up check 15 6 The operation of the machine 16 6 1 Description of the contr...

Страница 4: ...I N S T R U C T I O N M A N U A L 4...

Страница 5: ...al includes instructions for set up operation and maintenance of the T DRILL T 60 tee forming machine This book also includes instructions on how to use and select T DRILL heads for hand tools NOTE Be...

Страница 6: ...he following list defines the symbols on the tool Read the instruction manual carefully before using this tool Double Insulated 130 Thermally protected to 130 C Warning Do not throw to trash Please re...

Страница 7: ...nt made in factory NOTE The T DRILL T 60 is designed for use with MILWAUKEE power unit Using any other power units with the T DRILL T 60 tee forming unit is not allowed IMPORTANT Warranty is void if t...

Страница 8: ...t tool cords periodically and if damaged have them repaired by authorised service workshop Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grea...

Страница 9: ...urn it on and off Have your tool repaired only by T DRILL This electric tool is in accordance with the relevant safety requirements Repairs should be carried out only by certified persons using origin...

Страница 10: ...es The fumes emitted by the lubricant may irritate your eyes and hinder your respiration Pay attention to an adequate ventilation Make yourself familiar with the contents of the safetly data sheet reg...

Страница 11: ...ined by brazing Before attempting to put the T 60 into service make sure you have read and fully understood the safety instructions which apply to all power tools and capabilities of this special tool...

Страница 12: ...one for inspection of the joint after brazing Gauge Block and rings Correct size settings of the T DRILL head for various tube sizes can easily be checked with the gauge block The range of size is NS...

Страница 13: ...lues diameters and wall thicknesses of the tube are specified in the capacity chart chapter 11 1 3 5 Technical specifications T 60 Value NOTE Type Code 3305 Tee diameter NS 1 2 2 10 54mm Run tube NS 1...

Страница 14: ...1 T 60 The T 60 is delivered in a transport box dimensions 25 2 640mm x 6 5 165mm x 14 2 360mm w x h x d The weight of the box is depending on the accessories between 29 49 lbs 13 and 23 kg Storage K...

Страница 15: ...left in order to loosen the cord Draw the cord out of the power unit Attachment of the cord Push the connector of the cord into the socket of the power unit pushing the connector as far as it will go...

Страница 16: ...6 1 Description of the control devices 6 1 1 T DRILL T 60 2 1 3 Control devices 1 Trigger 2 Speed selector 3 Feed mechanism engagement lever NOTE Use maximum speed of rotation when drilling and formi...

Страница 17: ...speed II The forming of the tee is done in either slow speed or fast speed depending on the run tube and outlet sizes See the chart in chapter 11 If the speed selector knob does not engage smoothly ro...

Страница 18: ...DRILL heads 6 2 1 The identification of the T DRILL head The size of the T DRILL head is stamped on the cover plate 5310401 15 1 2 1 2 3 Identification 1 Actual size in millimetres 2 Nominal size in i...

Страница 19: ...tamped on the cover of each T DRILL head Changing the tube sizes or the way of joining may require adjustment of the T DRILL head in order to achieve the right joint To extend the forming pins 1 press...

Страница 20: ...ith the T DRILL package 2 To enlarge the outlet rotate the conical cover with respect to the cover plate in plus direction Hold the cover plate stationary To make a smaller outlet rotate the conical c...

Страница 21: ...e the locking ring Rotate the T DRILL head 3 in the chuck until it locks Make sure the T DRILL head is tightly chucked 6 3 2 Removal To remove the T DRILL head 2 from the chuck 1 rotate the locking ri...

Страница 22: ...T DRILL heads you can use them in T DRILL T 60 after shortening the drill core as described below Without shortening the drill cores of old T DRILL heads do not fit in the chuck of the T 60 6 3 3 Shor...

Страница 23: ...ompletely drained and that it is not under pressure 1 Select the correct T DRILL head 2 Check the forming pin span T Adjust if necessary See chapter 6 2 2 3 Chuck the T DRILL head 4 Lubricate the T DR...

Страница 24: ...the tool This centers the T DRILL head onto the tube 8 Start the tool by pressing the trigger and drill until the bit has fully penetrated into the tube Release the trigger the machine will stop NOTE...

Страница 25: ...During the forming of the tee keep the tube support against the tube and push the tool toward the tube This insures that you obtain a circular outlet 12 Once the T DRILL head has come completely out o...

Страница 26: ...g with the tube protective gloves should be used 1 Anneal the area where outlet is to be formed to a dull red The area will remain annealed even when cool It is not necessary to form the outlet on hot...

Страница 27: ...t on tabs of counterplate 5 Drill pilot hole extend forming pins reduce speed engage feed mechanism pull trigger to form the outlet Release trigger when forming pins clear the rim of the outlet 6 Notc...

Страница 28: ...RILL T 60 is prelubricated and does not need special attention for maintenance Clean dust and dirt from tool vents NOTE All maintenance operations for the T DRILL T 60 and MILWAUKEE power unit sold in...

Страница 29: ...the conical cover with respect to the cover plate so that the conical cover can be removed When the conical cover is removed rotate the cone so that the forming pins will slide from the shank 2 The f...

Страница 30: ...n or dirt stuck on their surface Insufficient lubricant during forming of the outlet Lubricant not suitable to the material The wall thickness of the tube exceeds the maximum allowable thickness Annea...

Страница 31: ...ness Not enough lubricant during forming of the tee The lubricant is not suitable for your material Tool is not straight against the pipe Slow speed was not used when referenced on the capacity chart...

Страница 32: ...Disposing Disposing of the T DRILL machine In the manufacturing of the T DRILL machines various kinds of metals plastic and lubricants have been used Dispose of your T DRILL machine according to fede...

Страница 33: ...after a defect having been noticed and at T DRILL s option buyer will have to return the complete tool to the nearest T DRILL Representative or Distribution Center THIS WARRANTY IS PRIMARY T DRILL s w...

Страница 34: ...rmed 2 After drilling pilot hole extend forming pins form outlet at reduced speed maintain pressure towards tube as outlet is formed 3 After drilling pilot hole remove drill by engaging feed mechanism...

Страница 35: ...es with the run of the tube braze the joint If motor slows during drilling of pilot hole shift to slow speed NOTE Lubricate drill bit and forming pins with T DRILL lubrication on every outlet After ou...

Страница 36: ...intersection of the horizontal and vertical rows will show you the maximum wall thickness of the tube This thickness is not to be exceeded Capacity charts for forming tees in copper tubes Max wall th...

Страница 37: ...TEE FORMING MACHINE T 60 37...

Страница 38: ...I N S T R U C T I O N M A N U A L 38 12 Spare parts list 12 1 T 60 1 6 7 3 2 4 5 8...

Страница 39: ...Power Unit 120V USA Power Unit 230V Europe Power Unit 110V UK Japan 1 2 5330154 T 60 Tee Forming Unit 1 3 2330111 Adapter PUR 1 4 3330032 Tube Support 1 5 9114027 Socket head cap screw 2 6 4330164 433...

Страница 40: ...I N S T R U C T I O N M A N U A L 12 2 The T 60 Tee Forming Unit 14 6 5 18 9 17 16 2 1 18 17 19 15 10 7 23 4 13 3 20 24 21 8 11 9 23 12 40...

Страница 41: ...hift Knob 1 7 4330099 Push Rod 2 8 3330074 Lever 1 9 4540068 Pin 2 10 3330075 Drive Piece 1 11 4540056 Bar 1 12 3300056 Locking Ring 1 13 4300055 Chuck Ring Spring 1 14 4540069 Shaft 1 15 4300054 Chuc...

Страница 42: ...2310283 2310283 2310451 2310451 2310451 4 Adjustment Plate 1 3310293 3310293 3310297 3310310 3310304 3310304 3310304 3050151 3050151 5 Cover Plate Assembl 1 4310323 4310329 4310335 4310341 4310347 431...

Страница 43: ...mask 1 3 3540013 Counterplate fem 1 5 5540201 Chain 1 6 9018038 Parallel pin 3m6x20 DIN 6325 4 7 4540070 Pin 1 12 4 1 Chain 5540201 Item Part No Name Size Type Std Manuf Qty 1 4050090 Screw 1 2 454001...

Страница 44: ...S T R U C T I O N M A N U A L 12 5 Optional Equipment Item Part No Description Qty 1 5090294 Notcher ND 54 1 2 3310461 Gauge Block 1 3 5540085 Counter Plate 1 5 9010205 Lubricant for Copper 1L bottle...

Страница 45: ...ine The other information can be found from parts list For example XX Assembly name 5XXXXXX 2 4 Item Part No Designation Std Manuf Qty 33 4800220 Left Hand Slide Gib 3 34 9014313 Flat Head Cap Screw M...

Страница 46: ...I N S T R U C T I O N M A N U A L I N S T R U C T I O N M A N U A L 46 46...

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