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33

Synrad 

Firestar OEM v30

 reference guide

Troubleshooting

 (cont.)

 

Danger

serious 
personal 
injury

Ensure that DC power to the laser is turned off and locked out before inspecting optical 
components in the beam path. 

Invisible

 

CO

2

 laser radiation is emitted through the 

lens. Corneal damage or blindness may result from exposure to laser radiation.

Caution 

possible 
equipment 
damage 

If you operate your laser or marking head in a dirty or dusty environment, contact 
SYNRAD about the risks of doing so and precautions you can take to increase the 
longevity of your laser, marking head, and associated optical components.

Warning

serious 
personal 
injury

The use of aerosol dusters containing difloroethane causes “blooming”, a condition that 
significantly expands and scatters the laser beam. This beam expansion can effect mode 
quality and/or cause laser energy to extend beyond the confines of optical elements in 
the system, possibly damaging acrylic safety shielding. Do not use air dusters containing 
difloroethane in any area adjacent to CO

2

 laser systems because difloroethane persists 

for long time periods over wide areas.

Shut down the laser and carefully inspect each optic in the beam delivery path, including the laser’s output coupler. Remem-
ber that optics are fragile and must be handled carefully. If the optic requires cleaning, then refer to the 

Firestar v40 Opera-

tor’s Manual 

and use only recommended cleaning materials to prevent scratching delicate optical surfaces.

If the focusing optic is pitted, it must be replaced immediately. Because of the extremely high power density of Firestar lasers, 
pits or debris on the lens may absorb enough energy from the focused beam to crack the lens. If this happens, other optics in 
the beam path may be contaminated or damaged as well. 

When the laser application requires air (instead of nitrogen or argon) as an assist gas, use breathing quality air available in 
cylinders from a welding supply company. Compressed shop air contains minute particles of oil and other contaminants that 
will damage optical surfaces and must be carefully filtered and dried before use as a purge or assist gas.

A risk of exposure to toxic elements, like zinc selenide, may result when certain optical 
or beam delivery components are damaged. In the event of damage to laser, marking 
head, or beam delivery optics, contact SYNRAD, Inc. or the optics manufacturer for 
handling instructions.

Caution

possible 
personal 
injury

Содержание Firestar V30

Страница 1: ...v30 reference guide 4600 Campus Place Mukilteo WA 98275 1 800 SYNRAD1 tel 1 425 349 3500 fax 1 425 349 3667 e mail synrad synrad com web www synrad com...

Страница 2: ......

Страница 3: ...onnector 33 Beam delivery optics 32 Figures Figure 1 Firestar OEM v30 label locations 6 Figure 2 European compliance mark 10 Figure 3 OEM v30 cooling connections 16 Figure 4 Recommended v30 cooling fa...

Страница 4: ...for shipping charges incurred when sending the failed unit or parts back to SYNRAD or a SYNRAD Authorized Distributor In order to maintain your product warranty and to ensure the safe and efficient o...

Страница 5: ...ctices that could result in death severe injury or product dam age Specific warnings and cautions not appearing in this section are found throughout the manual Danger Warning Caution Important Note Ca...

Страница 6: ...parti cles that may be noxious toxic or even fatal Material Safety Data Sheets MSDS for materials being processed should be thoroughly evaluated and the adequacy of provi sions for fume extraction fi...

Страница 7: ...outside the immediate work area Other hazards The following hazards would be typical for this product family when incorporated for intended use A risk of injury when lifting or moving the unit B risk...

Страница 8: ...ing U S Patents 4 805 182 5 065 405 6 195 379 6 603 794 4 837 772 5 215 864 6 198 758 6 614 826 5 008 894 5 602 865 6 198 759 Other U S and International Patents pending MODEL FSV30SAE SERIAL FS302340...

Страница 9: ...dditional safeguards In the U S the Buyer of these OEM laser components is solely responsible for the assurance that the laser processing system sold to an end user complies with all laser safety requ...

Страница 10: ...ablish proce dures so that proper precautions are adopted to ensure adequate warning of the hazards associated with accessible radiation through signs labels and instructions to improve control of las...

Страница 11: ...iver laser output if input power is removed then later reapplied AC power failure or remote interlock actuation while Keyswitch is in On position Remote Rear panel connection Yes Yes No Interlock Disa...

Страница 12: ...ltage Directive 2011 65 EU RoHS Directive EN 61010 1 2001 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements EN 61000 6 4 2007 Radiated...

Страница 13: ...Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements EN 61000 6 4 2007 Radiated Emissions Group 1 Class A EN 61000 6 2 2005 Electrostatic Discharge Immunity EN 6...

Страница 14: ...ory Ship kit Table 3 lists items included in the v30 ship kit Table 3 Ship kit contents Shipping Box Contents Qty Shipping Box Contents Qty SYNRAD Firestar OEM v30 Laser 1 Firestar OEM v30 Reference G...

Страница 15: ...connections If your OEM v30 laser is fan cooled an SFE model then skip ahead to the Electrical connections section For air cooled lasers go to the Air cooled connections section Water cooled connectio...

Страница 16: ...ter is unusually corrosive and is not recommended for mixed material cooling systems Setting coolant temperature Choosing the correct coolant temperature is important to the proper operation and longe...

Страница 17: ...84 86 88 90 92 93 9 12 15 17 19 21 23 24 26 27 29 30 31 32 33 34 100 38 52 58 63 68 71 75 78 81 84 86 88 91 93 95 97 98 11 14 17 20 22 24 26 27 29 30 31 33 34 35 36 37 To use Table 4 look down the Ai...

Страница 18: ...2 Cut and connect a length of tubing to fit between the lower WATER OUT port on the rear of the laser and the chiller s Inlet port Caution possible equipment damage Inlet cooling water temperature mu...

Страница 19: ...ant to the performance and longevity of the laser Fans should be mounted so that they are centered both horizontally and vertically on each side of the OEM v30 laser Figure 4 Recommended v30 cooling f...

Страница 20: ...nect the PS 2 power supply refer to Figure 6 and perform the following steps Note The negative side of the DC input to the laser is internally connected so that the laser chassis serves as DC power gr...

Страница 21: ...ugh the Interface A DB 9 or Interface B RJ45 connectors on the v30 s rear panel The interface connector receives tickle pulse and PWM Command signals and also serves as the con nection point for auxil...

Страница 22: ...rmation about accessory mounting hole depth 4 DC Power Cables receives 30 VDC from the DC power supply The cables are manufactured with 12 AWG wire and measure 1 meter 40 inches in length The red posi...

Страница 23: ...ee Controlling laser power in the Technical Reference chapter for tickle and PWM Command signal descriptions A PDF version is available from our web site at http www synrad com Products manuals htm 4...

Страница 24: ...wo built in interface options are available for integrating the OEM v30 a DB 9 and an RJ45 8 8 interface connector The RJ45 connector Interface B is useful when integrating a v30 into existing integra...

Страница 25: ...tion occurs cool the laser below its over temperature threshold and then cycle DC power to restore normal operation Table 5 Interface A DB 9 pinouts Pin Name Function 1 PWM Positive Optoisolated input...

Страница 26: ...Enable input Table 6 Interface B RJ45 8 8 pinouts Pin Name Function 1 PWM Positive Optoisolated input for PWM tickle signals Reference to PWM Negative Pin 6 or GND Pin 8 2 DC Out Pin 2 provides a 15 V...

Страница 27: ...g Specifications Air fan cooled Water cooled Maximum Heat Load laser 450 Watts 450 Watts Minimum Flow Rate 140 CFM per fan 2 1 0 GPM 60 PSI Coolant Temperature 40 C ambient 18 22 C Environmental Speci...

Страница 28: ...IS MOUNTING HOLE PATTERN USED FOR BOTTOM ACCESS FASTENING BEAM PATH MAY NOT BE CENTERED OR PERPENDICULAR TO FACEPLATE APERTURE 1 2 3 C DESCRIPTION FINISH MATERIAL REV ECO DATE DESCRIPTION DB TOLERANCE...

Страница 29: ...5 BALL BEARING THIS MOUNTING HOLE PATTERN USED FOR BOTTOM ACCESS FASTENING BEAM PATH MAY NOT BE CENTERED OR PERPENDICULAR TO FACEPLATE APERTURE 1 2 3 B B DESCRIPTION FINISH MATERIAL REV ECO DATE DESCR...

Страница 30: ...THIS MOUNTING HOLE PATTERN USED FOR BOTTOM ACCESS FASTENING BEAM PATH MAY NOT BE CENTERED OR PERPENDICULAR TO FACEPLATE APERTURE 3 B B DESCRIPTION FINISH MATERIAL REV ECO DATE DESCRIPTION DB TOLERANCE...

Страница 31: ...of a SYNRAD Firestar laser without the express authorization of SYNRAD Inc will void the product warranty If troubleshooting or service as sistance is required please contact the SYNRAD Service Depart...

Страница 32: ...mp Fault output is high 5 V If the Overtemp Fault output is low then a control board failure may have occurred Laser faults When a fault occurs status LEDs and output signals reflect faults as indicat...

Страница 33: ...re that appropriate safeguards are in place to prevent unintended lasing Symptom The PWR indicator blinks once pauses 1 2 second and repeats Both RDY and LASE LEDs are Off On the Interface A DB 9 conn...

Страница 34: ...Ok and Voltage Ok outputs are High while the Laser Ok signal is Low Possible Causes A PWM Sense fault has occurred Remove DC power from the laser wait 30 seconds and then re apply DC power If the faul...

Страница 35: ...Shut down the laser and carefully inspect each optic in the beam delivery path including the laser s output coupler Remem ber that optics are fragile and must be handled carefully If the optic requir...

Страница 36: ...34 Synrad Firestar OEM v30 reference guide This page intentionally left blank...

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