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32

Synrad 

Firestar OEM v30

 reference guide

Troubleshooting

 (cont.)

 

Symptom: 

■ 

The 

PWR

 indicator blinks three times, pauses 1/2 second and repeats. Both 

RDY

 and 

LASE

 LEDs are Off. On the 

Interface A 

(DB-9) connector, 

Lase Indicator

Laser Ready

, and 

Overtemp Fault

 outputs are Low, but the 

DC Voltage 

Fault

 output is High. On the 

Interface B 

(RJ45) connector, the 

Temperature Ok

 signal is High while the 

Laser Ok

 and 

Voltage Ok

 outputs are Low. 

Possible Causes: 

■ 

A DC Sense fault has occurred. 

Remove DC power from the laser, wait 30 seconds, and then re-apply DC power. If the fault fails to clear, contact SYNRAD 
or a SYNRAD Authorized Distributor. 

Symptom: 

■ 

Both 

PWR

 and 

RDY

 indicators are flashing. The 

LASE

 LED is Off. On the 

Interface A 

(DB-9) connector, all outputs 

(

Lase Indicator

Laser Ready

DC Voltage Fault

, and 

Overtemp Fault

) are Low. On the 

Interface B 

(RJ45) connector, 

the 

Temperature Ok

 and 

Voltage Ok

 outputs are High while the 

Laser Ok

 signal is Low. 

Possible Causes: 

■ 

A PWM Sense fault has occurred. 

Remove DC power from the laser, wait 30 seconds, and then re-apply DC power. If the fault fails to clear, contact SYNRAD 
or a SYNRAD Authorized Distributor. 

DB-9 connector

Symptom:

■ 

The built-in +5 VDC, 250 mA voltage output on Pin 5, 

DC Out

, has been accidentally shorted to ground.

Possible Causes:

■ 

In the event that Pin 5, 

DC Out

, is shorted to ground, the OEM v30 laser will not be damaged as the voltage regulator 

is protected by a current-limiting circuit.

RJ45 connector

Symptom:

■ 

The built-in +15 VDC, 250 mA voltage output on Pin 2, 

DC Out

, has been accidentally shorted to ground.

Possible Causes:

■ 

In the event that Pin 2, 

DC Out

 is shorted to ground, the OEM v30 laser will shutdown, but restarts automatically  

 

once the short-circuit is removed.

Beam delivery optics

Symptom:

■ 

The laser appears to lose power over time; laser output power must be increased to maintain previous performance.

Possible Causes:

■ 

Beam delivery optics are coated by vapor residue or debris.

Содержание Firestar V30

Страница 1: ...v30 reference guide 4600 Campus Place Mukilteo WA 98275 1 800 SYNRAD1 tel 1 425 349 3500 fax 1 425 349 3667 e mail synrad synrad com web www synrad com...

Страница 2: ......

Страница 3: ...onnector 33 Beam delivery optics 32 Figures Figure 1 Firestar OEM v30 label locations 6 Figure 2 European compliance mark 10 Figure 3 OEM v30 cooling connections 16 Figure 4 Recommended v30 cooling fa...

Страница 4: ...for shipping charges incurred when sending the failed unit or parts back to SYNRAD or a SYNRAD Authorized Distributor In order to maintain your product warranty and to ensure the safe and efficient o...

Страница 5: ...ctices that could result in death severe injury or product dam age Specific warnings and cautions not appearing in this section are found throughout the manual Danger Warning Caution Important Note Ca...

Страница 6: ...parti cles that may be noxious toxic or even fatal Material Safety Data Sheets MSDS for materials being processed should be thoroughly evaluated and the adequacy of provi sions for fume extraction fi...

Страница 7: ...outside the immediate work area Other hazards The following hazards would be typical for this product family when incorporated for intended use A risk of injury when lifting or moving the unit B risk...

Страница 8: ...ing U S Patents 4 805 182 5 065 405 6 195 379 6 603 794 4 837 772 5 215 864 6 198 758 6 614 826 5 008 894 5 602 865 6 198 759 Other U S and International Patents pending MODEL FSV30SAE SERIAL FS302340...

Страница 9: ...dditional safeguards In the U S the Buyer of these OEM laser components is solely responsible for the assurance that the laser processing system sold to an end user complies with all laser safety requ...

Страница 10: ...ablish proce dures so that proper precautions are adopted to ensure adequate warning of the hazards associated with accessible radiation through signs labels and instructions to improve control of las...

Страница 11: ...iver laser output if input power is removed then later reapplied AC power failure or remote interlock actuation while Keyswitch is in On position Remote Rear panel connection Yes Yes No Interlock Disa...

Страница 12: ...ltage Directive 2011 65 EU RoHS Directive EN 61010 1 2001 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements EN 61000 6 4 2007 Radiated...

Страница 13: ...Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements EN 61000 6 4 2007 Radiated Emissions Group 1 Class A EN 61000 6 2 2005 Electrostatic Discharge Immunity EN 6...

Страница 14: ...ory Ship kit Table 3 lists items included in the v30 ship kit Table 3 Ship kit contents Shipping Box Contents Qty Shipping Box Contents Qty SYNRAD Firestar OEM v30 Laser 1 Firestar OEM v30 Reference G...

Страница 15: ...connections If your OEM v30 laser is fan cooled an SFE model then skip ahead to the Electrical connections section For air cooled lasers go to the Air cooled connections section Water cooled connectio...

Страница 16: ...ter is unusually corrosive and is not recommended for mixed material cooling systems Setting coolant temperature Choosing the correct coolant temperature is important to the proper operation and longe...

Страница 17: ...84 86 88 90 92 93 9 12 15 17 19 21 23 24 26 27 29 30 31 32 33 34 100 38 52 58 63 68 71 75 78 81 84 86 88 91 93 95 97 98 11 14 17 20 22 24 26 27 29 30 31 33 34 35 36 37 To use Table 4 look down the Ai...

Страница 18: ...2 Cut and connect a length of tubing to fit between the lower WATER OUT port on the rear of the laser and the chiller s Inlet port Caution possible equipment damage Inlet cooling water temperature mu...

Страница 19: ...ant to the performance and longevity of the laser Fans should be mounted so that they are centered both horizontally and vertically on each side of the OEM v30 laser Figure 4 Recommended v30 cooling f...

Страница 20: ...nect the PS 2 power supply refer to Figure 6 and perform the following steps Note The negative side of the DC input to the laser is internally connected so that the laser chassis serves as DC power gr...

Страница 21: ...ugh the Interface A DB 9 or Interface B RJ45 connectors on the v30 s rear panel The interface connector receives tickle pulse and PWM Command signals and also serves as the con nection point for auxil...

Страница 22: ...rmation about accessory mounting hole depth 4 DC Power Cables receives 30 VDC from the DC power supply The cables are manufactured with 12 AWG wire and measure 1 meter 40 inches in length The red posi...

Страница 23: ...ee Controlling laser power in the Technical Reference chapter for tickle and PWM Command signal descriptions A PDF version is available from our web site at http www synrad com Products manuals htm 4...

Страница 24: ...wo built in interface options are available for integrating the OEM v30 a DB 9 and an RJ45 8 8 interface connector The RJ45 connector Interface B is useful when integrating a v30 into existing integra...

Страница 25: ...tion occurs cool the laser below its over temperature threshold and then cycle DC power to restore normal operation Table 5 Interface A DB 9 pinouts Pin Name Function 1 PWM Positive Optoisolated input...

Страница 26: ...Enable input Table 6 Interface B RJ45 8 8 pinouts Pin Name Function 1 PWM Positive Optoisolated input for PWM tickle signals Reference to PWM Negative Pin 6 or GND Pin 8 2 DC Out Pin 2 provides a 15 V...

Страница 27: ...g Specifications Air fan cooled Water cooled Maximum Heat Load laser 450 Watts 450 Watts Minimum Flow Rate 140 CFM per fan 2 1 0 GPM 60 PSI Coolant Temperature 40 C ambient 18 22 C Environmental Speci...

Страница 28: ...IS MOUNTING HOLE PATTERN USED FOR BOTTOM ACCESS FASTENING BEAM PATH MAY NOT BE CENTERED OR PERPENDICULAR TO FACEPLATE APERTURE 1 2 3 C DESCRIPTION FINISH MATERIAL REV ECO DATE DESCRIPTION DB TOLERANCE...

Страница 29: ...5 BALL BEARING THIS MOUNTING HOLE PATTERN USED FOR BOTTOM ACCESS FASTENING BEAM PATH MAY NOT BE CENTERED OR PERPENDICULAR TO FACEPLATE APERTURE 1 2 3 B B DESCRIPTION FINISH MATERIAL REV ECO DATE DESCR...

Страница 30: ...THIS MOUNTING HOLE PATTERN USED FOR BOTTOM ACCESS FASTENING BEAM PATH MAY NOT BE CENTERED OR PERPENDICULAR TO FACEPLATE APERTURE 3 B B DESCRIPTION FINISH MATERIAL REV ECO DATE DESCRIPTION DB TOLERANCE...

Страница 31: ...of a SYNRAD Firestar laser without the express authorization of SYNRAD Inc will void the product warranty If troubleshooting or service as sistance is required please contact the SYNRAD Service Depart...

Страница 32: ...mp Fault output is high 5 V If the Overtemp Fault output is low then a control board failure may have occurred Laser faults When a fault occurs status LEDs and output signals reflect faults as indicat...

Страница 33: ...re that appropriate safeguards are in place to prevent unintended lasing Symptom The PWR indicator blinks once pauses 1 2 second and repeats Both RDY and LASE LEDs are Off On the Interface A DB 9 conn...

Страница 34: ...Ok and Voltage Ok outputs are High while the Laser Ok signal is Low Possible Causes A PWM Sense fault has occurred Remove DC power from the laser wait 30 seconds and then re apply DC power If the faul...

Страница 35: ...Shut down the laser and carefully inspect each optic in the beam delivery path including the laser s output coupler Remem ber that optics are fragile and must be handled carefully If the optic requir...

Страница 36: ...34 Synrad Firestar OEM v30 reference guide This page intentionally left blank...

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