Sym Jet Sport X R50, Руководство по обслуживанию

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10. Crankcase/Crankshaft
10-2
Maintenance Information
This chapter concerns disassembly of the crankcase for repair purpose.
Before disassembling crankcase, except removing engine firstly, following components must be
removed too.
Carburetor (chapter 10)
Oil pump (chapter 3)
Reed valve (chapter 10)
Driving belt (chapter 7)
Alternator (chapter 6)
Cylinder head/cylinder/piston (chapter 5)
Except above components are needed be removed, when disassembling L crankcase, following
components must be removed too.
Final driving mechanism (chapter 8)
When assembling both crankcase and crankshaft, it has press the inner ring edge of the crankshaft
bearing to push the crankshaft into the crankcase hole by using the specified service tools. The old
bearing onto the crankshaft has to be removed. Then install a new bearing onto the crankshaft on the
crankcase side. Oil seal has to be replaced with new one after assembled the crankcase.
Item Standard Limit (mm)
Lateral clearance of the big end of the connecting rod
─
0.60
Radial clearance of the big end of the connecting rod
─
0.04
Crankshaft run-out point A
─
0.10
Crankshaft run-out point B
─
0.10
Special Tools
Crankcase disassemble tool SYM-1120100-G5
Outer bearing puller
SYM-6204010
R. Crank shaft puller SYM-1130000-R
R. Crank shaft install bush SYM-1130020
L. Crank shaft puller SYM-1130000-L
L. Crank shaft install bush SYM-1130010
Extension bush
SYM-1130031 (long)
20x31x7 Oil seal driver SYM-9120200
Bearing driver6204 SYM-9110400
Torque Values:
Crankcase bolt 1.0~1.5kgf-m
Troubleshooting
Engine noise
1. Worn bearing of connecting rod bog end
2. Bend connecting rod
3. Worn crankshaft bearing
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