Swienty 110040 Скачать руководство пользователя

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Swienty A/S

Hørtoftvej 16, Ragebøl

DK-6400 Sønderborg

Tel. +45 7448 6969

www.swienty.com

[email protected]

EMC 2004/108/EC

MD 2006/42/EF

WEEE 2002/96/EF

RoHS 2011/65/EC

Page 3

Read before use

This instruction manual is the original Swienty A/S instruction manual for DANA api Matic 1000. The

purpose of this instruction manual is to ensure correct handling, use and maintenance of the filling

machine.

The instruction manual is to be placed in a place where it is easily accessible to the users of the ma-

chine and the people entrusted to carry out maintenance work.

It is solely the responsibility of owner of the filling machine to ensure that every person handling or

servicing the machine has read the instruction manual.

Furthermore it is the responsibility of the people handling and servicing the machine to read the in-

struction manual.

Before the machine is taken into use it is important to ensure that the machine is placed on a stable

surface and the wheels are locked in order to keep it from rolling. The machine should be placed in a

room with good lightning.

This ensures safe and proper handling of the machine. The cord of the machine (230V) is to be placed

so it minimizes the chance for people stumbling over the cord during operation, cleaning and mainte-

nance work etc.

The machine is never to be left unattended during use.

The product is governed by directive 2002/96/EF about trash of electronic and electronic

equipment(weee).

The product must not be discarded with unsoreted household. Instead use the locale weee pickup

point for discard of this product and make sure all relevant locale provisions are complied.

-Never use the pump with substances hotter than 50 degree celcius, this can lead to excessive wear.

-Never remove the pumphouse without turning off the power as this may lead to exposure of movea-

ble parts.

-Never let the pump run dry, as this may lead to damage on the sealing

-Dont connect the power plug before hose pipe and antidrip fittings has been mounted, as this may

lead to exposure of moveable parts.

-The pump housing must only be opened by a qualified technician.

- The pump should only be used for honey and similar substances. If in doubt contact Swienty

-The machine should always be used under observation, do not leave it alone.

This device complies with the following directives:

Содержание 110040

Страница 1: ...machine Computer controlled gear pump Filling range 10 g g Measuring units ml g oz Pump capacity Approx 200 kg h honey Precision 1 Power 230V 50Hz 120V 60Hz model on request Powerconsumption 115W Soundlevel Bellow 70dB A Weight Approx 12 kg Dimensions 22 x 31 5 x 18 cm Connections 1 1 2 BS 1 1 2 hose Item 110040 Tariff code 8422 3000 Packaging 1 pcs Accessories included Fittings elbow 11 2 BS Foot...

Страница 2: ...d regulation of the motor 6 Pumping 6 Preparing the machine 7 Preparation for dosing 8 Calibration 10 Cleaning 11 Possible konfigurations 15 Antidrip mounting 16 The Menu 17 Parameter 17 LOG 19 Language 19 RESET 19 Functional Diagram 20 Programming default values 21 Maintenance 22 How to install a new seal 22 Plug socket connections 23 Fittings and extra parts 24 Exploded view 26 FAQ 27 Conversion...

Страница 3: ...good lightning This ensures safe and proper handling of the machine The cord of the machine 230V is to be placed so it minimizes the chance for people stumbling over the cord during operation cleaning and mainte nance work etc The machine is never to be left unattended during use The product is governed by directive 2002 96 EF about trash of electronic and electronic equipment weee The product mus...

Страница 4: ...rade plastic They are easily taken apart and cleaned Never leave the machine unattended during use Packing list DANA api MATIC 1000 Number Description Amount 110110 Fitting bent BS 1 5 1 pc 110058 Rubberfoot 4 pcs 110075 Footpedal comlpet 1 pc 110065C Cutoff cross Ø20 complete 1 pc 110165 Hose 1 5 1 5 m 115815 Dosing syringe 0 60ml 1 pc 210040 Dana api Matic 1000 1 pc 500110F Hexnut BS 1 5 1 pc 81...

Страница 5: ...t 0 when having switched the machine off and on again Calib Activates the calibration of the filling weight in the current program Pump u d Indicates the pumping direction Direction can only be switched when motor is off state Speed Activates the speed regulator of the motor Antidrip Prevents dripping Progr Activates the program options Fill Pump Switches between filling and pumping mode Menu Open...

Страница 6: ...ime the air will be pressed out with a noisy sound Speed regulation of the motor There are various applications for which it is necessary to be able to regulate the pumping capacity and consequently the speed of the motor Push the Speed button The speed indication blinks By pushing the buttons you can set up the percental speed you desire Confirm with Enter The setting up is made in intervals of 5...

Страница 7: ...h Plug in the power The machine cord 230V is to be placed so it minimizes the chance for people stumbling over the cord during operation cleaning and maintenance work etc Attention never connect the power before the hose connections and anti drip is attached Mount the hose onto the fitting on top behind the bulge on the fitting Control the hose afterwards for eventual holes which can lead to air i...

Страница 8: ...ended when filling small batches Connect the hose to the container and pump Set the machine to pump by using the button Fill Pump Remember to check the pump direction Use the button Pump Up Down Open the valve on the container Preparation for dosing The tightening can be done without any tools Hold onto the union red arrow with left hand and the bending black arrow with the right hand Now pull wit...

Страница 9: ...low the pump head Press Start Pump until the air is out of the liquid Press the button Fill Pump to change from pump to fill When the machine has stopped dripping mount the cutoff mechanism Can be moun ted first but not with very viscous liquids See page 16 Choose the program that comes closest to the amount you want to dose Use the button Progr ...

Страница 10: ...he buttons and to find the wanted program Press Enter to choose the program Put the container on a scale and press TARE to reset the scale Place the container under the pump head Press Start or press the foot switch Place the container onto the scale Calibration Press and if you want to change the dosing amount Press Enter to save ...

Страница 11: ...lib to save If the dosing amount differs from the real amount it can be necessary to calibrate more than once The machine is now calibrated and ready Loosen the valve on top of the pump head to bring in some air Only loosen it a little so the liquid does not run out Warning Always unplug the machine before the pump case is dismantled Start the machine to get the liquid out of the container and the...

Страница 12: ...nty com 3 4 5 6 7 8 Page 12 Remove the fitting on top It might be necessary to place it in a contai ner in case it drips Screw the black nuts off the pump head Pull the pump head off by grapping onto the sides and pull towards you Go to rinsing station Remove the fitting below Nut for BS fit ting ...

Страница 13: ...Rinse water through the pump head by tur ning the clutch This makes it easier to open the pump head Open the pump head Remove the cog and the axis that is still in the pump head It can be necessary to rinse with water to loosen it Remove the big black O ring Push slowly on the axis on the cover until a hole appears between the axis and the cover Rinse here ...

Страница 14: ...ump case is to be cleaned by washing it in a dishwasher normal program or by washing it by hand in warm water and detergent Tip Put some of the liquid or honey on the O ring to seal the pump head better Reassemble the pump head Remember to check that the clutch fits with the machine Otherwise you cannot place the pump head right ...

Страница 15: ...te Possibility for more dripping for antidrip mounting see page 16 Possible konfigurations Also possible Less accurate Needs another cutoff for antidrip mounting see page 16 If you are using solid pipework install a piece of flexible hose between the container and filling machine to avoid vibrations and unnecessary strain on the pump housing ...

Страница 16: ...e upwards It is very important that the components are mounted in the correct order Nozzles for other uses and fluids can be supplied Ask your dealer for advice or contact the manufacturer Rubber sealer with nozzle Standard equipement not included When the fluid container is lower than the pump use three hole disc d This works together with the silicone rubber as a non return valve to prevent the ...

Страница 17: ...or TP indicates the duration of the break between two fillings When setting up TP you can select within a range of 0 0s and 9 9s with steps of 0 1s In case you are using a foot switch when filling you can set up the TP in such way that you have enougt time to detach the filled glas and to attach the next glas You can let your foot stay on the pedal But as soon as you move it you will have to react...

Страница 18: ...pacity with the aid of the speed button You can se lect a speed between 10 and 100 modification is made in steps of 5 But normally you would set up the speed directly with the button speed on the keyboard Calibration The calibration of the filling is normally made by pushing the button calib The calibration results in a calibration factor which can be seen here Swienty recommend that you do not ch...

Страница 19: ... your language then press Enter and STOP You can select between five languages English german french spanish and danish All information on the display will be indicated in the language you have chosen RESET With this option you can reset the data you modified one program at a time to the default data provi ded by the manufacturer menu Parameter Log Language RESET blinks Press Enter to choose Now P...

Страница 20: ...Swienty A S Hørtoftvej 16 Ragebøl DK 6400 Sønderborg Tel 45 7448 6969 www swienty com shop swienty com Page 20 Functional Diagram ...

Страница 21: ...N TD Unit Speed Calibration factor P1 100 0 0 0 25 6 0 1 g 100 1070 P2 200 0 0 0 25 6 0 1 g 100 1070 P3 300 0 0 0 25 6 0 1 g 100 1070 P4 400 0 0 0 25 6 0 1 g 100 1070 P5 500 0 0 0 25 6 0 1 g 100 1070 P6 600 0 0 0 25 6 0 1 g 100 1070 P7 700 0 0 0 25 6 0 1 g 100 1070 P8 800 0 0 0 25 6 0 1 g 100 1070 P9 900 0 0 0 25 6 0 1 g 100 1070 P0 1000 0 0 0 25 6 0 1 g 100 1070 ...

Страница 22: ...mp head the unit is maintenance free Attension The pump must never run dry for more than a short periode of time other wise it will dry out and melt How to install a new seal Place the new seal with the opening down softly into the opening Push the seal in place by pressing the blue part down Place the blue plastic part on top of the seal Take the old seal out ...

Страница 23: ...ect it with the orange 3 pole connector from the turntable 1 5 V 2 Start 3 0 V Earth 4 Stop 5 Ready signal for turntable The Start Stop signal must be active low They can beperated by a contact or an NPN unit The ready signal is an NPN active low signal Plug socket connections 5 pin socket mounted on the left side of the machine This connector is used for supplying an optional turntable with power...

Страница 24: ...ts for pump head 502740 O Ring for pump head 508082 Foot pedal 110075 Rubberfeet 110058 Filling nozzle ø9mm 110062F Filling nozzle 15mm 110063 Filling nozzle ø8x30mm 110063a Filling nozzle ø5x15mm 110064 Filling nozzle ø3x40mm 110068 11 2 Fitting bent 110110 11 2 2 Fitting bent 110130 11 2 2 Fitting bent short 110131 2 Fitting bent 110140a 11 2 Fitting straight 110100 11 2 2 Fitting straight 11012...

Страница 25: ...11 2 110148 Quick male 2 110144 Quick hose 11 2 110147 Quick hose 2 110143 Ball valve 11 2 110220 Ball valve 2 110210 Double hexnut 11 2 110221 Double hexnut 2 110211 Butterfly valve 11 2 110230 Butterfly valve 2 110240 Hoseclamp 11 2 110175 Hoseclamp 2 110176 O ring for 11 2 BS 500212 O ring 2 500127 Hose 11 2 110160 Hose 2 110170 2 Fittingstraight 110140 Stand height adjustable 110055 Hopper 10 ...

Страница 26: ...Swienty A S Hørtoftvej 16 Ragebøl DK 6400 Sønderborg Tel 45 7448 6969 www swienty com shop swienty com Page 26 Exploded view ...

Страница 27: ...the O Ring between the casing and the cap is intact 5 Remove the stubs and check to see if the interior O ring is intact 6 Remove the light blue bushings in the pump casing and check to see if the mupuseal sealing ring is intact THE MACHINE MAKES FUNNY NOISES Lower the N value under Anti drip THE MACHINE DOES NOT PUMP Reverse the pumping direction on the display BUT SUCKS AND SPLUTTERS DISPLAY DOE...

Страница 28: ...each other Warning Always unplug the machine before the pump case is dismantled Conversion Table 1ml Honey 1 44 g Honey 1ml Honey 0 051 oz Honey 1 g Honey 0 7 ml Honey 1 g Honey 0 035 oz Honey 1 oz Honey 19 73 ml Honey 1 oz Honey 28 35 g Honey If you find mistakes or have suggestions www swientyfilling com for improvement please contact us at shop swienty com Fax 45 74 48 80 01 The machine s magne...

Страница 29: ... the hose connector This picture shows the correct position to tighten the clamp The hose is pushed the whole way to whe re the bending actually begins Remember the clamp The clamp is tightened at the same position as last picture A small tip to easy the mounting of the hose to the hose connector is to heat it up with some hot water Just leave it in the water for half a minute Be sure to check tan...

Страница 30: ...ue or shows the previous submenu in the chosen menu Chooses the value and saves the chosen value Increases a value or shows the next submenu in the chosen menu Shows the number of fillings Installation Clean the pump head Mount the pump head Connect footpedal Connect power cord Mount the hose Put about 50ml medium into the pump head Mountthefittingontothepump headandthehosetoyourtank Pumpwiththepu...

Страница 31: ...nt to fill 250g Place your packaging on a scale and press TARE Take the packaging under the pump and press Start Take your packaging back to the scale and read the weight here e g 272g Transfer this value by pressing to the machine until the display shows 272g and press CALIB The machine will switch back to 250g in the display and is now calibrated Speed regulation of the motor There are various a...

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