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Specifications are subject to alteration without notice.

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1.2.2  Size 24, 34, 48 and 60 Coolers

BT2 RP2:2

BT1 RP1:2

SV   EK

SV   EK

M2

M1

RP2:1

RP1:1

G1

BT3

BT4

VVX1

VVX2

VVX3

VVX4

EV2

EV1

G2

HT

SS

Cooling coil

Cooling agent
cooler

E1

Fig. 4

BT1 

Hot gas thermostat R134A

BT 

Hot gas thermostat R407C

BT3

Brine temperature

BT4

Cooling agent temperature

RP1:

High pressure switch R134A

RP:

High pressure switch R407C

RP1:1

Low pressure switch R134A

RP:1

Low pressure switch R407C

G1

Brine pump

G

Heating medium pump

M1

Compressor R134A

M

Compressor R407C

VVX1

Condenser

VVX

Condenser

VVX3

Evaporator

VVX4

Evaporator

EK

Expansion vessel

SV

Safety valve

E1

Ellectrical cubicle with safety switch, power sec-
tion, control card

SS

Start and control signal

EV1

Expansion valve 1

EV

Expansion valve 

HT

Hand-held micro terminal

operation 

There are two refrigerant circuits in the cooling unit. The 
circuits are separate from one another and each contains a 
different type of refrigerant. 
Each circuit is equipped with its own set of heat exchang-
ers on the warm and cold side respectively. The cooling 
agent and the brine (water/ethylene glycol) both pass 
through the heat exchanger of both refrigerant circuits.
The refrigerant in gas form is compressed by each com-
pressor and then advances to condenser VVX1 or VVX, 
where it is chilled by the cooling agent (water/ethylene 
glycol) and condenses to liquid form. 
A reduction in pressure occurs in expansion valve EV and 
the pressure drops. From the expansion valve the refrig-
erant advances to evaporator VVX3 or VVX4 where the 
refrigerant vaporises, boils, and absorbs heat from the 
adjacent medium, i.e. the brine (water/ethylene glycol). 
Gas leaves the evaporator and flows back to the cooling 
compressor.
Water pump G1 pumps the brine (water/ethylene glycol) 
in one circuit from condensers VVX3 and VVX4 where the 
brine is chilled by the refrigerant and then proceeds to 
the cooling coil, where it in turn cools the supply air dis-
charged from the air handling unit.  
Water pump G pumps brine (water and ethylene glycol) 
in the circuit from condensers VVX1 and VVX, where the 
brine cools the refrigerant and further to the brine cooler 
(the coil in the exhaust air duct). The brine is cooled there 
where it transfers heat to the exhaust air leaving the air 
handling unit. After that the brine returns to the conden-
ser. 
If the cooling agent isn’t chilled adequately, the COOLER 
will temporarily lower its capacity to avoid a shutdown 
(shuts off one refrigerant circuit and compressor). The 
cooling unit will however revert to operating at full capa-
city again as soon as the operating conditions so permit.

Control

In response to an ON/OFF control signal, the controller 
switches in pumps G1 and G and compressor M1. The 
cooling capacity is controlled by switching in one or both 
compressors. On increasing cooling load the controller 
switches in compressor M and at the same time  
switches out compressor M1. If still more cooling is re-
quired compressor M1 is switched in to operate together 
with M. 
If the temperature of the outgoing brine becomes too 
low, one of the compressors is switched out. When the 
condition subsides, it is restarted automatically. Should the 
pressure become too low, the low pressure switch will trip. 
The equivalent will occur on the warm side. If the tem-
perature of the exhaust air becomes too high, one of the 
compressors is switched out. If the pressure still rises, the 
high pressure switch will trip. 

gB.Cooler.inSt.060501

Содержание Cooler 14

Страница 1: ...Cooling Unit Cooler Installation and Maintenance Instructions Sizes 14 60 Sizes 14 18 Sizes 24 60 GB COOLER INST 060501...

Страница 2: ...ixture 13 6 8 1 Filling 14 6 8 2 Venting the system 14 7 Commissioning 15 7 1 Preparations 15 7 1 1 Before starting for first time 15 7 1 2 Starting up 15 7 1 3 To correct the phase sequence 15 8 Prog...

Страница 3: ...documented and certificated Quality Management and Environmental Management Systems that meet the provisions of ISO 9001 and ISO 14001 respectively 1 Overview 1 1 General Cooling Unit Cooler The Cool...

Страница 4: ...form A reduction in pressure occurs in expansion valve EV From the expansion valve the refrigerant advances to evapora tor VVX where the refrigerant vaporises and absorbs heat from the adjacent medium...

Страница 5: ...medium i e the brine water ethylene glycol Gas leaves the evaporator and flows back to the cooling compressor Water pump G1 pumps the brine water ethylene glycol in one circuit from condensers VVX3 a...

Страница 6: ...nit is in principle a hazardous area due to the presence of refrigerant For particulars of how to deal with leakage see Section 10 3 The circuits contain type R 407C and R134A refrigerant Caution Sinc...

Страница 7: ...n the underside of the pallet or under the unit Then lift in the pallet or the unit if the pallet is not to be attached See fig 6 Fig 6 3 2 Mounting The Cooler cooling unit should be located at a suit...

Страница 8: ...it and their ca pacities that correspond to each size of air handling unit see Section 14 General Technical Data Cooler sizes 14 18 Power supply Start and control signal Brine Extract air Outdoor air...

Страница 9: ...it is connected without any end panel to the exhaust air side downstream of the fan in the Basic A cover plate must be fitted to the air handling unit since the refrigerating machine is somewhat small...

Страница 10: ...2 35 A T for the size 24 Coolers and 35 A T for the size 34 Coolers When sizing the cable take into account the ambient temperature and how the cable will be arranged See Fig 10 4 1 4 Cooler sizes 48...

Страница 11: ...the connector in any of the connections for ABC Bus communication on the control circuit card ABC Bus ABC Bus Fig 11 Fig 11b Hand held Micro Terminal Connect the quick connector of the hand held micro...

Страница 12: ...p alarm B Connect alarms from the Cooler to the External Alarm 1 or the External Alarm 2 terminals The alarm in the Cooler is factory preset with priority A which means that only group alarm A normall...

Страница 13: ...the GOLD Fig 14 6 Cooling Connections Connection of the cooling coil and the cooling agent cooler to cooling unit 6 1 Location The cooling coil shall be located in the supply air ductwork Sizes 14 an...

Страница 14: ...safety valve opens See Fig 15 1 Shut off the tap Important The system must be vented see Section 6 8 2 It is essential to evacuate all the air out of the system It is advisable to run the pumps with...

Страница 15: ...r about 5 seconds Start the pump pumps to run for a few minutes to check that the liquid control systems are free from air Start the pumps by pressing the PROG button to advance to the control positio...

Страница 16: ...unction of the buttons is explained by the caption or symbol shown in the display right above each button For explanation see Section 8 2 8 2 Menu button captions and symbols The most common button fu...

Страница 17: ...ER TUES 12 49 100 AUTO OPER Main menu RET OPER LEVEL 100 BRINE PUMP 1 COOLING AGENT PUMP 1 OPER LEVEL indicates the present cooling load as in the main menu BRINE PUMP shows the pump status 1 On and 0...

Страница 18: ...mage to the settings menu The sizes 14 18 24 34 48 and 60 can be set RET PROG ACTTUAL TIME WED TIME 07 30 DATE 17 03 2003 Shows preset ACTUAL TIME The second line shows the current day of the week and...

Страница 19: ...icates the current percentage the same as in the main menu BRINE PUMP and COOLING AGENT PUMP shows the sta tus for each pump in the manual mode Pressing PROG alters the image to the settings menu Cool...

Страница 20: ...From here you can advance to the desired alarm number By pressing SET the image changes over to the level for setting of the current priority and condition of the alarm PRIORITY can be selected for 1...

Страница 21: ...rm 51 HIGH PRESSURE SWITCH COMPRESSOR 2 TRIPPED The alarm is initiated if input 29 30 is interrupted and if BT4 45 C The alarm has factory settings Priority 1 Indication 1 Stop 1 Time delay 1 s The al...

Страница 22: ...ue to regulations in cooling standards Alarm 59 BRINE TEMP EXCEEDS ALARM LIMIT The alarm is initiated if BT3 the brine temperature 15 C for more than one hour while one or more compressors are operati...

Страница 23: ...ontains gas under high pressure The refrigerant circuit may only be modified or repaired by qualified personnel from an accredited refrigeration company Important If you detect any refrigerant leakage...

Страница 24: ...d connections are made of steel Specification The design size etc of the cooler are specified in the delivery documents BCKO BASIC COOLER R dia VOLUME L 004 14 006 18 006 24 25 20 1 009 24 32 23 009 3...

Страница 25: ...r expansion forces of the piping system will not be applied to the connections Use appropriate sealant for sealing the thread of the coil connections Installing the water trap The water trap must be f...

Страница 26: ...size Type A B C E G H R Wgt in kg excl liquid Filling volume L 14 TBKA 2 100 040 3 400 1295 1000 148 113 625 25 89 9 18 TBKA 2 100 040 4 400 1295 1000 148 113 625 32 95 12 24 TBKA 2 100 040 5 400 1295...

Страница 27: ...l liquid Filling volume L 48 TBKA 2 160 080 3 0 1 2311 1141 510 215 39 60 TBKA 2 160 080 4 0 1 2311 1141 510 230 46 Cooling agent cooler For Cooler size Type B H L R Wgt in kg excl liquid Filling volu...

Страница 28: ...led E The cooling coil shall be insulated in accordance with local regulations for ventilation ducts and connected pipe work in accordance with local trade standards F On coils with round duct connect...

Страница 29: ...BCEA BASIC 006 Supplied without end Supplied without end Connection frame with connection wall connection wall slip clamp joint 1100x500 mm TBXZ 111005022 1 This end connection wall does not have a c...

Страница 30: ...R407c R407c Number of circuits 2 2 2 2 2 2 Volume R134a Kg 2 3 2 9 2 3 4 5 5 4 8 2 Volume R407c Kg 2 1 3 0 4 0 4 9 8 0 8 0 Electrical connections Power supply Volt 400 400 400 400 400 400 Frequency H...

Страница 31: ...nit by means of slip clamps The larger units stand alone and alongside the air handling unit Cooler 14 B L H R2 Fig 25 Cooler 18 B L H R2 Fig 26 Cooler 24 34 48 60 H B L R1 R2 Fig 27 16 1 1 Dimensions...

Страница 32: ...is designed for installation in electical environments where the Low Voltage Directive specifies interference levels in accordance with the standards for electromagnetic radiation in dwellings offices...

Страница 33: ...fitted with control system TA fitted with control system VVVA VVRV covered by this declaration comforms to the following Standards EN 292 1 2 EN 294 EN 60204 1 EN 61000 6 2 and EN 61000 6 3 according...

Страница 34: ...Swegon AB Box 300 SE 535 23 Kv num 46 512 32200 www swegon com www swegon com GB COOLER INST 060501...

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