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AMI INSPECTOR Conductivity

A-96.250.611 / 120617

Table of Contents

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.

Warning Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.

General Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.

Description of the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.

Instrument Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.

Installation Check List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.

Connecting Sample Inlet and Outlet. . . . . . . . . . . . . . . . . . . . . . .

3.2.1

Swagelok Fitting Stainless Steel at Sample Inlet . . . . . . . . . . .

3.2.2

Sample Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.

Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.1

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.

Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.1

Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.2

Alarm Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.3

Relay Contacts 1 and 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6.

Signal Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instrument Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.

Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.

Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.

Software Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.

Changing Parameters and values . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.

Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2.

Stop of Operation for Maintenance. . . . . . . . . . . . . . . . . . . . . . . .

6.3.

Maintenance of the Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.

Quality Assurance of the Instrument . . . . . . . . . . . . . . . . . . . . . .

6.4.1

Activate SWAN Quality assurance procedure. . . . . . . . . . . . . .

6.4.2

Pre-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.3

Connecting sample lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Содержание AMI INSPECTOR Conductivity

Страница 1: ...AMI INSPECTOR Conductivity Version 6 00 and higher A 96 250 611 120617 Operator s Manual...

Страница 2: ...nearest SWAN representative or the manufacturer SWAN ANALYTISCHE INSTRUMENTE AG Studbachstrasse 13 8340 Hinwil Switzerland Internet www swan ch E mail support swan ch Document Status Title Monitor AM...

Страница 3: ...e Outlet 15 3 3 Electrical Connections 16 3 4 Connection Diagram 17 3 4 1 Power Supply 18 3 5 Relay Contacts 20 3 5 1 Input 20 3 5 2 Alarm Relay 20 3 5 3 Relay Contacts 1 and 2 21 3 6 Signal Output 21...

Страница 4: ...attery 37 6 8 Longer Stop of Operation 37 7 Error List 38 8 Program Overview 41 8 1 Messages Main Menu 1 41 8 2 Diagnostics Main Menu 2 42 8 3 Maintenance Main Menu 3 43 8 4 Operation Main Menu 4 43 8...

Страница 5: ...More safety instructions are given throughout this manual at the respective locations where observation is most important Strictly follow all safety instructions in this publication Target audience O...

Страница 6: ...Follow the prevention instructions carefully WARNING Severe injuries or damage to the equipment can occur if such warnings are ignored Follow the prevention instructions carefully CAUTION Damage to th...

Страница 7: ...onductivity Safety Instructions A 96 250 611 120617 5 Warning Signs The importance of the warning signs in this manual Electrical shock hazard Corrosive Harmful to health Flammable Warning general Att...

Страница 8: ...nsi bility for any claim resulting from unauthorized modification or alter ation WARNING Risk of Electrical Shock If proper operation is no longer possible the instrument must be disconnected from all...

Страница 9: ...s completeness of ion analysis Features General Features of AMI INSPECTORs are Battery life after full charge 24h at full load use of 3 relays USB signal output logger 36h at minimum load use of logge...

Страница 10: ...ystem cleaning with au tomatic hold function Maximum load 100 mA 50 VAC Alarm Relay One potential free contact Alternatively Open during normal operation closed on error and loss of power Closed durin...

Страница 11: ...measuring result is indicated as conductivity Temperature compensation The mobility of ions in water increase with higher temperature which enlarges the conductivity Therefore the temperature is mea s...

Страница 12: ...d into the flow cell block B The sample enters at the sample inlet F It flows through the flow regulating valve E where the flow rate can be adjusted Then the sample flows through the flow cell block...

Страница 13: ...y Product Description A 96 250 611 120617 11 2 2 Instrument Overview A B C D E F G AMI Transmitter Swansensor UP Con1000 SL Flow cell QV Flow UP Con SL Sample outlet Flow meter Sample inlet Flow regul...

Страница 14: ...degree of IP 66 NEMA 4X housing Ambient temperature Humidity Display 10 to 50 C 10 90 rel non condensing backlit LCD 75 x 45 mm Sample requirements Flow rate Temperature Inlet pressure Outlet pressur...

Страница 15: ...and acid con ductivity with a built in temperature sensor Sensor Cell Constant k Temperature sensor 0 04 cm 1 Pt1000 Materials Shaft Electrode Isolation SS 316L stainless steel Titanium PEEK Operating...

Страница 16: ...ections Connect all external devices like limit switches and current loops see Connection Diagram p 17 Power up Turn on sample flow Switch on power Adjust the sample flow to 5 20 l h Instrument Setup...

Страница 17: ...sert the compression ferrule C and the compression cone D into the union nut B 2 Screw on the union nut onto the body do not tighten it 3 Push the stainless steel pipe through the union nut as far as...

Страница 18: ...nused cable glands Wire For Relays Use max 1 5 mm2 AWG 14 stranded wire with end sleeves For Signal Outputs and Input Use 0 25 mm2 AWG 23 stranded wire with end sleeves WARNING External Voltage Extern...

Страница 19: ...0 611 120617 17 3 4 Connection Diagram CAUTION Use only the terminals shown in this diagram and only for the mentioned purpose Use of any other terminals will cause short circuits with possible corres...

Страница 20: ...relays USB signal output logger 36h at minimal load use of logger only In case that the battery is discharged completely the firmware will automatically shut down Switch Power ON OFF Switch the instr...

Страница 21: ...ion LED indicator for power on 2 pin AC inlet IEC 320 C8 for detachable country specific power cord Power cords Two different power cords are supplied Power cord with type C plug Europlug Power cord w...

Страница 22: ...5 2 Alarm Relay NOTICE For resistive loads only do not use with capacitive or inductive loads Max load 1 A 250 VAC Alarm output for system errors Error codes see Error List p 42 Programming see menu...

Страница 23: ...p 62 3 6 Signal Output The optional signal output 0 4 20 mA PCB can be plugged onto the USB interface PCB NOTICE Max burden 510 Terminals 16 and 15 For programming see menu 5 2 Signal Outputs p 55 Ter...

Страница 24: ...Conductivity Temp Compensation Menu 5 1 3 Choose between none Coefficient Neutral salts High purity water Strong acids Strong bases Ammonia Ethanolamine Morpholine Measuring unit Menu 5 1 1 2 Set the...

Страница 25: ...y changes to move back to the previous menu level B to move DOWN in a menu list and to decrease digits C to move UP in a menu list and to increase digits D to open a selected sub menu to accept an ent...

Страница 26: ...rror C Battery status remaining operating time in h D Keys locked transmitter control via Profibus E Time F Process values G Sample temperature H Sample flow I Relay status upper lower limit not yet r...

Страница 27: ...elevant parameters that might need to be modified during daily routine Normally password protected and used by the process operator Subset of menu 5 Installation but process related Menu Installation...

Страница 28: ...r is set 5 1 1 Sensors Flow None Sensor parameters Quality Assurance Temp Compensation Sensor parameters Quality Assurance Temp Compensation 5 1 1 Sensors Flow None Flow None Q Flow 5 1 1 Sensors Flow...

Страница 29: ...instrument 6 1 Maintenance Schedule Preventive maintenance frequency depends on water quality on the application and on national regulations Control of certain set point Swimming pools sanitary water...

Страница 30: ...ean it with soapy water and a pipe cleaner If the sensor is strongly contaminated dip the tip of the sensor into 5 hydrochloric acid for a short time Install the Sensor into the Flow Cell 1 Make sure...

Страница 31: ...y assurance level the instrument reminds the user periodically to run the procedure and results are stored in a history for review Quality assurance level Central feature of the quality assurance func...

Страница 32: ...out through qualified personnel 6 4 1 Activate SWAN Quality assurance procedure Enable quality assurance procedure at each instrument by select ing the quality level in menu 5 1 4 1 The corresponding...

Страница 33: ...and check for frequently occurring alarms as for example flow alarms If alarms occur frequently remove cause before starting the procedure 6 4 3 Connecting sample lines See corresponding chapter in t...

Страница 34: ...rence instrument AMI INSPECTOR Con ductivity Use the supplied tube made of FEP 3 Connect sample outlet of the reference instrument AMI IN SPECTOR Conductivity to the sample outlet funnel of the moni t...

Страница 35: ...or keys 7 Press Enter to confirm 8 Read temperature value of the ref erence instrument and enter un der Inspector Temp by using the or keys 9 Press Enter to confirm 10 Press Enter to continue The resu...

Страница 36: ...outlet funnel again 4 Start sample flow again and regulate sample flow 5 Shutdown the AMI INSPECTOR Conductivity For longer stop of operation see Longer Stop of Operation S 37 6 5 Calibration If you...

Страница 37: ...is interrupted The signal outputs are frozen if hold has been programmed menu 4 2 4 2 Otherwise the outputs track the measuring value Hold after calibration is indicated by Hold in the display 8 Wait...

Страница 38: ...ctrical shocks Make sure that the devices connected to the following con tacts are disconnected from the power before continuing the installation relay 1 relay 2 alarm relay Find and repair the cause...

Страница 39: ...r adapter from the power jack 3 Open the transmitter housing 4 Pull out the ribbon cable C from the mainboard 5 Disconnect battery plug B and replace the battery 6 8 Longer Stop of Operation 1 Stop sa...

Страница 40: ...E0xx bold and orange Errors which indicate a hardware failure of the instrument Such Errors are marked E0xx bold and red Error or fatal Error Error not yet acknowledged Check Pending Errors 1 1 5 and...

Страница 41: ...k process check programmed value see 5 3 1 3 25 p 56 E009 Sample Flow high check Inlet pressure readjust sample flow check programmed value see 5 3 1 2 2 p 56 E010 Sample Flow low check Inlet pressure...

Страница 42: ...evice or programming in Installation Relay contact Relay 1 2 see 5 3 2 and 5 3 3 p 57 E024 Input active See If Fault Yes is programmed in Menu see 5 3 4 p 60 E026 IC LM75 call service E030 EEProm Fron...

Страница 43: ...Menu 3 Maintenance is for service Calibration simulation of outputs and set time date Please protect with password Menu 4 Operation is for the user allowing to set limits alarm values etc The presetti...

Страница 44: ...nt End Operating Time Years Days Hours Minutes Seconds 2 1 4 1 2 1 4 Sensors Cond Sensor Current value 2 2 2 2 1 Raw value Cell constant Cal History Number Date Time 2 2 1 5 1 2 2 1 5 Miscellaneous Ca...

Страница 45: ...Time 3 4 Sensors Filter Time Const 4 1 1 4 1 Hold after Cal 4 1 2 Relay Contacts Alarm Relay Alarm Conductivity Alarm High 4 2 1 1 1 4 2 4 2 1 4 2 1 1 Alarm Low 4 2 1 1 23 Hysteresis 4 2 1 1 33 Delay...

Страница 46: ...pholine Quality Assurance Level 0 Off 5 1 4 5 1 4 1 1 Trend 2 Standard 3 Crucial Signal Outputs Signal Output 3 Parameter 5 2 1 1 5 2 5 2 1 Current Loop 5 2 1 2 Function 5 2 1 3 Scaling Range Low 5 2...

Страница 47: ...3 300 Hysteresis 5 3 2 400 5 3 3 400 Delay 5 3 2 50 5 3 3 50 Input Active 5 3 4 1 5 3 4 Signal Outputs 5 3 4 2 Output Control 5 3 4 3 Fault 5 3 4 4 Delay 5 3 4 5 Miscellaneous Language 5 4 1 5 4 Set d...

Страница 48: ...rized Then the oldest error is cleared to save the newest error circular buffer 2 Diagnostics In diagnostics mode the values can only be viewed not modified 2 1 Identification Desig Designation of the...

Страница 49: ...mple 2 3 1 Sample ID Shows the identification assigned to a sample This identification is defined by the user to identify the location of the sample Temperature Shows the current sample temperature in...

Страница 50: ...lue or state of the selected item with the or key Press the Enter key The value is simulated by the relay signal output At the absence of any key activities the instrument will switch back to normal m...

Страница 51: ...an internal logger The data can be copied to a PC with the installed USB stick The logger can save approx 1500 data records The Records con sists of Date time alarms measured value measured value un...

Страница 52: ...et the cable length to 0 0 m if the sensors are installed in the flow cell on the AMI monitor 5 1 2 4 Meas unit Select the measuring unit as s cm or as s m 5 1 3 Temp comp 5 1 3 1 Comp Available compe...

Страница 53: ...ted device works with the same current range Available ranges 0 20 mA or 4 20 mA 5 2 1 3 Function Define if the signal output is used to transmit a process value or to drive a control unit Available f...

Страница 54: ...ductivity 5 2 1 40 10 Range low 0 S 300 mS 5 2 1 40 20 Range high 0 S 300 mS Parameter Temperature 5 2 1 40 11 Range low 25 to 270 C 5 2 1 40 21 Range high 25 to 270 C Parameter Sample flow 5 2 1 40 1...

Страница 55: ...me PD controller The combination of a P controller with a D controller will minimize the response time to a fast change of the process value If the derivative time is set to zero the D controller is s...

Страница 56: ...ample flow 5 2 1 43 12 Setpoint Range 0 50 l h 5 2 1 43 22 P Band Range 0 50 l h 5 2 1 43 Control Parameters if Parameters Cond uc 5 2 1 43 13 Setpoint Range 0 S 300 mS 5 2 1 43 23 P Band Range 0 S 30...

Страница 57: ...emp high Case Temp low 5 3 1 1 Alarm Conductivity 5 3 1 1 1 Alarm High If the measured value rises above the alarm high val ue the alarm relay is activated and E001 is displayed in the mes sage list R...

Страница 58: ...0 l h 5 3 1 2 35 Alarm Low If the measuring values falls below the programmed value E010 will be issued Range 0 9 l h 5 3 1 3 Sample Temp 5 3 1 3 1 Alarm High If the measured value rises above the ala...

Страница 59: ...also be entered in menu 4 2 Relay Contacts p 49 When the relays are used as upper or lower limit switches program the following 5 3 2 20 Parameter select a process value 5 3 2 300 Setpoint If the mea...

Страница 60: ...Frequency Motor valve Examples of metering devices that are driven time proportional are solenoid valves peristaltic pumps Dosing is controlled by the operating time 5 3 2 32 20 Cycle time duration o...

Страница 61: ...tively depending on the pro grammed time scheme 5 3 2 24 Mode Operating mode interval daily weekly 5 3 2 340 Interval Start time Calendar Dependent on options operating mode 5 3 2 44 Run time time the...

Страница 62: ...ration Range 0 6 000 Sec No Input is never active When closed Input is active if the input relay is closed When open Input is active if the input relay is open Continuous Signal outputs continue to is...

Страница 63: ...parameters are kept in memory All other values are set back to default values Completely Sets back all values including communication parameters 5 4 3 Load Firmware Firmware updates should be done by...

Страница 64: ...efined 5 5 1 Protocol Profibus 5 5 20 Device address Range 0 126 5 5 30 ID Nr Range Analyzer Manufacturer Multivariable 5 5 40 Local operation Range Enabled Disabled 5 5 1 Protocol Modbus RTU 5 5 21 D...

Страница 65: ...eters Cell Constant 0 0415 cm 1 Sensor Parameters Temp corr 0 00 C Sensor Parameters Cable length 0 0 m Sensor Parameters Meas unit S cm Temp Compensation Comp none Quality Assurance Level 0 Off Signa...

Страница 66: ...ters P band 10 S Settings Control Parameters P band 1 mS Settings Control Parameters Reset time 0 Sec Settings Control Parameters Derivative Time 0 Sec Settings Control Parameters Control Timeout 0 Mi...

Страница 67: ...s A 96 250 611 120617 65 Input Active when closed Signal Outputs hold Output Control off Fault no Delay 10 Sec Miscellaneous Language English Set default no Load firmware no Password for all modes 000...

Страница 68: ...uidics 10 I Input 20 Instrument Setup 14 L Longer Stop of Operation 37 M Measuring Range 12 Measuring unit 22 O On site requirements 12 P Power adapter 18 Power ON OFF 18 Power Supply 12 20 R Relay Co...

Страница 69: ...AMI INSPECTOR Conductivity Notes A 96 250 611 120617 67 12 Notes...

Страница 70: ...sidiary companies and distributors cooperates with independent representatives all over the world SWAN Products Analytical Instruments for High Purity Water Feedwater Steam and Condensate Potable Wate...

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