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Safety Precautions 

2                   Modular UPS 25KVA~900KVA User Manual 

extinguisher can result in electric shock. 

Warning

 

—

 

Do not start the system if any damage or abnormal parts 
founded. 

—

 

Contacting the UPS with wet material or hands may be subject 
to electric shock. 

Attention

 

—

 

Use proper facilities to handle and install the UPS. Shielding 
shoes, protective clothes and other protective facilities are 
necessary to avoid injury. 

—

 

During positioning, keep the UPS way from shock or vibration. 

—

 

Install the UPS in proper environment, more detail in section 
3.3.

 

Debug & Operate 

Danger

 

—

 

Make sure the grounding cable is well connected before 
connecting the power cables, the grounding cable and neutral 
cable must be in accordance with the local and national codes 
practice. 

—

 

Before moving or re-connecting the cables, make sure to cut 
off all the input power sources, and wait for at least 10 minutes 
for internal discharge. Use a multi-meter to measure the voltage 
on terminals and ensure the voltage is lower than 36V before 
operation

.

 

Attention

 

—

 

The earth leakage current of load will be carried by RCCB or 
RCD. 

—

 

Initial check and inspection should be performed after long 
time storing of UPS.

 

Maintenance & Replacement 

Danger

 

—

 

All the equipment maintenance and servicing procedures 
involving internal access need special tools and should be 
carried out only by trained personnel. The components that can 
only be accessed by opening the protective cover with tools 
cannot be maintained by user. 

—

 

This UPS full complies with “IEC62040-1-1-General and 
safety requirements for use in operator access area UPS”. 
Dangerous voltages are present within the battery box. 
However, the risk of contact with these high voltages is 
minimized for non-service personnel. Since the component 
with dangerous voltage can only be touched by opening the 
protective cover with a tool, the possibility of touching high 
voltage component is minimized. No risk exists to any 
personnel when operating the equipment in the normal manner, 
following the recommended operating procedures in this 
manual. 

Содержание RB060/20X

Страница 1: ...pport Engineer Maintenance Engineer Note Our company is providing a full range of technical support and services Customer can contact our local office or customer service center for help The manual wi...

Страница 2: ...ss 7 2 3 5 ECO Mode 8 2 3 6 Auto restart Mode 9 2 3 7 Frequency Converter Mode 9 2 4 UPS Structure 9 2 4 1 UPS Configuration 9 2 4 2 UPS Outlook 9 3 Installation Instruction 13 3 1 Location 13 3 1 1 I...

Страница 3: ...mal Mode 56 5 1 2 Start from Battery 57 5 2 Procedure for Switching between Operation Modes 57 5 2 1 Switching the UPS from Normal Mode into Battery Mode 57 5 2 2 Switching the UPS from Normal Mode in...

Страница 4: ...t 69 6 4 9 Auto Boost Period 69 6 4 10 Auto maintenance Discharge Period 69 6 4 11 Warnings for Battery and Environment Temperature Overheat 69 6 5 Replacing Dust Filter optional 69 7 Product Specific...

Страница 5: ...of the equipment Warning Label The warning label indicates the possibility of human injury or equipment damage and advises the proper step to avoid the danger In this manual there are three types of w...

Страница 6: ...easure the voltage on terminals and ensure the voltage is lower than 36V before operation Attention The earth leakage current of load will be carried by RCCB or RCD Initial check and inspection should...

Страница 7: ...n before accepting and using the battery check the appearance the battery If the package is damaged or the battery terminal is dirty corroded or rusted or the shell is broken deformed or has leakage r...

Страница 8: ...z If a battery leaks electrolyte or is otherwise physically damaged it must be replaced stored in a container resistant to sulfuric acid and disposed of in accordance with local regulations z If elec...

Страница 9: ...manual Bypass switch One or several battery strings should be installed to provide backup energy once the utility fails The UPS structure is shown in Fig 2 1 Fig 2 1 6 slot and 10 slot UPS Configurat...

Страница 10: ...AC load The rectifier charger derives power from the AC mains input source and supplies DC power to the inverter while simultaneously FLOAT or BOOST charging its associated backup battery Rectifier AC...

Страница 11: ...on in power to the critical AC load Should the inverter be asynchronous with the bypass the static switch will perform a transfer of the load from the inverter to the bypass with power interruption to...

Страница 12: ...es and the LCD turned off 2 3 5 ECO Mode To improve system efficiency UPS rack system works in Bypass mode at normal time and inverter is standby When the utility fails the UPS transfers to Battery Mo...

Страница 13: ...ure 2 4 1 UPS Configuration The UPS configuration is provided in Table 2 1 Table2 1 UPS Configuration Item Components Quantity pcs Remark 6 slot Cabinet Manual Bypass 1 Requisite factory installed Byp...

Страница 14: ...uct Introduction 10 Modular UPS 25KVA 900KVA User Manual Fig 2 9 Outlook of 6 slot UPS Fig 2 10 Outlook of 10 slot UPS Fig 2 11 Outlook of 20 slot UPS The UPS front view are shown in Fig 2 12 to Fig 2...

Страница 15: ...lot UPS Fig 2 13 Front view of 10 slot UPS UPS Output UPS Input Q 3 Q 1 Fig 2 14 Front view of 20 slot UPS LCD control panel SPD Manual Bypass switch Battery cold start Monitoring static bypass module...

Страница 16: ...ack view are shown in Fig 2 15 to Fig 2 17 Fig 2 15 Back view of 6 slot UPS Fig 2 16 Back view of 10 slot UPS Bypass Input Maintenance Bypass Q4 Q2 Fig 2 17 Back view of 20 slot UPS PDU Bypass Input s...

Страница 17: ...esh air volume of the battery installation environment must meet EN50272 2001 requirements When external batteries are to be used the battery circuit breakers or fuses must be mounted as close as poss...

Страница 18: ...imension and weight for the UPS cabinet is shown in Table 3 1 Table 3 1 Weight for the cabinet Configuration Dimension W D H mm Weight Kg 6 slot Cabinet with bypass module 600 1100 1600 170 10 slot Ca...

Страница 19: ...lows 1 Check if any damages to the packing If any contact to the carrier 2 Transport the equipment to the designated site by forklift as shown in Fig 3 2 Fig 3 2 Transport to the designated site 3 Ope...

Страница 20: ...r company or the local office 6 Dismantle the bolt that connects the cabinet and wooden pallet after disassembly 7 Move the cabinet to the installation position Attention Be careful while removing to...

Страница 21: ...unpacking should be disposed to meet the demand for environmental protection 3 3 Positioning 3 3 1 Positioning Cabinet The UPS cabinet has two way of supporting itself One is to support itself tempora...

Страница 22: ...55 86 5 10 971 10 55 522 55 47 105 687 Front door Back door 55 86 5 557 86 5 70 86 5 357 86 5 70 86 5 357 86 5 55 10 910 47 105 626 Front door Back door 20 slot cabinet Adjustable anchor bolt L shape...

Страница 23: ...to support the cabinet which helps distribute the weight over a larger area For instance cover the floor with iron plate or increase the supporting area of the anchor bolts 3 3 2 Installing Power Mod...

Страница 24: ...20 slot cabinet needs to be split the inner cable and copper bars Attention z Do not place the module on the floor by rear side with connectors z All installation works for bypass module and power mod...

Страница 25: ...gative neutral electrode is correctly connected from the battery unit terminals to the breaker and from the breaker to the UPS system 3 5 Cable Entry For the 6 slot and 20 slot cabinet both bottom and...

Страница 26: ...Installation Instruction 22 Modular UPS 25KVA 900KVA User Manual Bottom entry Top entry Fig 3 10 Cable entry for 6 slot cabinet...

Страница 27: ...Modular UPS 25KVA 900KVA User Manual 23 Installation Instruction Fig 3 11 Top entry for 10 slot cabinet...

Страница 28: ...Installation Instruction 24 Modular UPS 25KVA 900KVA User Manual Bottom entry Top entry Fig 3 12 Cable entry for 20 slot cabinet...

Страница 29: ...emperature 30 z AC loss less than 3 DC loss less than 1 The length of the AC power cables are no longer than 50 m and the length of the DC power cables are no longer than 30 m z Currents listed in the...

Страница 30: ...00A 3P Output CB 250A 3P 500A 3P Battery CB 400A 500Vdc 800A 500Vdc 1250A 500Vdc For the 20 slot cabinet the Main Input Bypass Input and Output CB are installed in the Cabinet Attention The CB with RC...

Страница 31: ...is no mistake and re install all the protective covers Attention The operations described in this section must be performed by authorized electricians or qualified technical personnel If you have any...

Страница 32: ...J11 and communication interface RS232 RS485 SNMP Intelligent card interface and USB port as is shown in Fig 3 16 for 6 slot and 10 slot cabinet and Fig 3 17 for 20 slot cabinet Fig 3 16 Dry contact c...

Страница 33: ...ture detection J4 1 REMOTE_EPO_NC Trigger EPO when disconnect with J4 2 J4 2 24V_DRY 24V J4 3 24V_DRY 24V J4 4 REMOTE_EPO_NO Trigger EPO when shorted with J4 3 J5 1 24V_DRY 24V J5 2 GEN_CONNECTED Inpu...

Страница 34: ...re of batteries and environment respectively which can be used in environment monitoring and battery temperature compensation Interfaces diagram for J2 and J3 are shown in Fig 3 14 the description of...

Страница 35: ...r EPO when connect with J4 3 Note J4 1 and J4 2 must be connected in normal operation Generator Input Dry Contact The default function of J5 is the interface for generator connecting pin 2 of J5 with...

Страница 36: ...ormally open BCB is on line when the signal is connecting with J7 1 Note In default setting when a circuit breaker with aux contacts is used connected J6 2 and J7 1 to auxiliary contacts terminals to...

Страница 37: ...s shown in Fig 3 23 and description is shown in Table 3 11 J9 ALARM_NC ALARM_NO GND Fig 3 23 Integrated warning dry contact interface diagram Table3 11 General alarm dry contact interface description...

Страница 38: ...l be open during warning J10 2 UTILITY_FAIL_NO Mains failure warning relay normally open will be closed during warning J10 3 UTILITY_FAIL_GND Common terminal 3 7 2 Communication Interface RS232 RS485...

Страница 39: ...green and red colors to indicate the statuses and faults by combinations of different colors and the time it lasts The combinations are listed in Table 4 1 Table 4 1Statues and faults of different com...

Страница 40: ...s for displaying the information for the module and its structure is shown in Fig 4 2 1 Select triangle 2 Energy bar 3 Digit Display Area 4 Unit Fig 4 2 LCD display for Module Users can browse the inf...

Страница 41: ...e codes are listed in Table 4 2 z flashing Indicating a fault occurs z Energy bar of a Flashing Rectifier soft start b Highlighted The rectifier is working normally c Off Other situation z Energy bar...

Страница 42: ...t 81 Battery or charger fail 32 Output shorted 83 Lost N X redundancy 34 EOD of battery 85 EOD system inhibited 38 Battery test fail 93 Inverter IO CAN fail 41 Battery maintenance fail 95 Data CAN fai...

Страница 43: ...LCD touch screen 4 3 1 LED Indicator There are 6 LEDs on the panel to indicate the operating status and fault See Fig 4 3 The description of indicators is shown in Table 4 3 Table 4 3 Status descript...

Страница 44: ...ower supply Flashing red Overload output of UPS Off No output of UPS Status indicator Steady green Normal operation Steady red Failure There are two different types of audible alarm during UPS operati...

Страница 45: ...tus bar The Status bar contains the model of the product capacity operational mode and the number of the power module and the time of the system z Warning Information Display the warning information o...

Страница 46: ...n in Fig 4 5 Fig 4 5 Structure of menu tree 4 4 Main Menu The main menu includes Cabinet Module Setting Log Operate and Scope and it is described in details below 4 4 1 Cabinet Touch the icon At the b...

Страница 47: ...y the white indicating the absent of the block and red indicating the absence of the block or in fault z Version Information The version information for LCD of the cabinet and monitor z Submenu It inc...

Страница 48: ...e A Battery positive negative Current Capacity The percentage compared with new battery capacity Remain T Min Remaining battery backup time Battery Battery Temp Ambient Environmental Temp Total Work T...

Страница 49: ...paths and show the current operating status a The green square indicating the module working normally b The black indicating module in invalid c The red indicating the absence of the module or in fau...

Страница 50: ...e PF Output power factor of selected module Load V Load voltage of selected module Load The percentage of the power module selected KW Pout Active Power KVA Sout Apparent Power Information BATT V Batt...

Страница 51: ...and English selectable The setting taking action immediately after touching the language icon COMM Device Address Setting the communication address RS232 Protocol Selection SNT Protocol ModBus Protoc...

Страница 52: ...Single parallel Single ECO parallel ECO LBS parallel LBS RATE Configure the rated Parameter For the factory use CONFIGURE Configure the system For the factory use Note z Users have various permissions...

Страница 53: ...e z Time for the Event The time the event occurs z Total Log Items Display the total number of events The system can record 895 events If the number exceeds 895 the system will delete the earliest eve...

Страница 54: ...ad Tout Clear Event above disappears 28 Byp Freq Over Track Set Bypass Frequency Over Track Range 29 Byp Freq Over Track Clear Event above disappears 30 Exceed Tx Times Lmt Set Transfer times from inv...

Страница 55: ...rse Clear Event above disappears 67 Inverter Protect Set N Power Module Inverter Protect Inverter Voltage Abnormal or Power Back feed to DC Bus 68 Inverter Protect Clear Event above disappears 69 Inpu...

Страница 56: ...ear Event above disappears 99 Relay Short Circuit Set Relay shorted 100 Relay Short Circuit Clear Event above disappears 101 No Inlet Temp Sensor Set The inlet temperature sensor is not connected or a...

Страница 57: ...ss Transfer to bypass mode or cancel this command by touching the icon or z Transfer to Inverter Transfer the bypass mode to Inverter Mode by touching the icon z Enable Module OFF Button Enable the sw...

Страница 58: ...nd minimum capacity of 25 for the battery z Battery Boost By touching the icon the system starts boost charging z Battery Float By touching the icon the system starts float charging z Stop Test By tou...

Страница 59: ...User Manual 55 UPS and Module Control Panel z Touch the icon to display the 3 phase output current z Touch the icon to display the 3 phase bypass voltage z Touch the icon to zoom in the wave z Touch t...

Страница 60: ...f Bypass off Status red 5 After 30S the rectifier indicator goes steady green presenting the finishing of rectification and bypass static switch closes then the inverter is starting up The LED indicat...

Страница 61: ...y For the 20 slot UPS there are 2 battery cold star button for each of the button it can only start the power modules of its cabinet See Fig 5 2 Manual Bypass Battery Cold Start Fig 5 1The position of...

Страница 62: ...pass Mode Two ways to transfer the UPS into Normal mode from Bypass Mode a Enter the menu Operate touch the icon transfer to inverter and the system transfers to bypass mode b Press and hold the INV k...

Страница 63: ...e from Maintenance Bypass Mode These following procedures can transfer the load from the Maintenance Bypass mode to inverter output 1 The bypass turns on 30S after the LED touch screen goes on the byp...

Страница 64: ...Enter the CONFIGURE page of the menu Setting tick the Battery Auto Discharge and confirm This needs to be done by factory b Setting period for battery auto discharge Enter the BATTERY page of the Set...

Страница 65: ...input utility is present the UPS control circuit will remain active however the output will be turned off To completely isolate the UPS users need to open the external mains input supply to the UPS Us...

Страница 66: ...board is located at the back of the UPS cabinet whose name is PS1203 TF4 as is shown in Fig 5 7 Fig 5 7 Location of the Parallel board The control cables for the parallel operation must be connected...

Страница 67: ...Modular UPS 25KVA 900KVA User Manual 63 Operations Fig 5 Parallel connection For more details of parallel operation please refer to the Instruction for Parallel Operation of Modular UPS...

Страница 68: ...out the power module needed to be repaired 1 Ensure the remaining power module will not be overloaded 2 Power off the module 1 Enable LCD panel Menu Operate Enable Module OFF Key 2 Press the OFF key f...

Страница 69: ...the static bypass unit can be repaired without taking out 10 After the maintenance is done push the static bypass inside 11 Fix the static bypass and inner copper bars from the back of the cabinet 12...

Страница 70: ...ad for a long time it will cause the battery to deep discharge 6 Check periodically Observe if any abnormality of the battery measure if the voltage of each battery are in balance Discharge the batter...

Страница 71: ...each cell of 2V For the setting as is shown in Fig 6 2 if the battery is 40 it means that there are 40 blocks of batteries and both the positive and negative are 20 blocks of batteries In the case of...

Страница 72: ...ge Setting In boos charging the system charges the batteries with constant current After the period the system will enter the float charging For the Lead Acid battery the default float charge voltage...

Страница 73: ...1 through the monitoring software as shown in Fig 6 5 Fig 6 5 Enable the Auto maintenance Discharge period The EOD voltage of Auto maintenance Discharge is 1 05 times of the normal EOD voltage 6 4 11...

Страница 74: ...Maintenance 70 Modular UPS 25KVA 900KVA User Manual 4 Reinstall the bracket Fig 6 1 Dust filter on the back side of front door Dust filter Bracket...

Страница 75: ...e mentioned product standards incorporate relevant compliance clauses with generic IEC and EN standards for safety IEC EN AS60950 electromagnetic emission and immunity IEC EN AS61000 series and constr...

Страница 76: ...cteristics Input Rectifier Table 7 5 Rectifier AC input Mains Item Unit Parameter Grid System 3 Phases Neutral Ground Rated AC Input Voltage Vac 380 400 415 three phase and sharing neutral with the by...

Страница 77: ...attery Charge V cell 2 4V cell selectable from 2 3V cell 2 45V cell Constant current and constant voltage charge mode Battery Charging Power Max Current kW 10 UPS capacity selectable from 1 20 UPS cap...

Страница 78: ...ed frequency Hz 50 60 Switch time between bypass and inverter ms Synchronized transfer 0ms Bypass voltage range Settable default 20 15 Up limited 10 15 20 25 Down limited 10 15 20 30 40 Bypass frequen...

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