SuperStick EXP 42

11 
 

Encapsulating with a SuperStick® Flexible Pouch using a SuperStick® Sled or 
release board: 

 

1.  Refer to the instruction sheet packed with each box of SuperStick® flexible pouches for specific 

instructions on encapsulating. 
 

2.  Also, refer to the instruction sheet for information on compatible media, process conditions, and 

technical information. 
 

3.  The flexible pouch consists of two pieces of film that are hinged at one end. Separate the two 

pieces starting at the end opposite the hinge. Take care not to break the hinged seal. 
 

4.  Center the image that you wish to laminate in the pouch so that there is at least a 1/8” (3mm) 

border around each of the sides. This ensures that moisture never reaches the image. 
 

5.  Place the pouch with the image on the release carrier board that is included with the flexible 

pouches or SuperStick® sled carrier. The SuperStick® sled is a carrier board that is used to assist 
in the handling of large flexible pouches.  It is made of materials that will not damage or cause 
excessive wear to the EXP 42” Plus laminators. 

 

NOTE:

 Smooth out any wrinkles with the side of the hand or a soft, flexible squeegee. 

 

6.  Better results may be achieved by taping the leading edge of the pouch to the sled, using masking 

tape. 
 

7.  Adjust the control knob to the 3/16” setting for the SuperStick® sled or 1/16” for the release carrier 

board to accommodate its thickness.  Be sure that the heat is on, the middle LED indicator is on 
and that the bottom LED is constantly on. 
 

8.  Slowly insert the sled or release carrier board with the flexible pouch on top into the inlet opening. 

Ensure that the sled or release board is centered and straight. A gentle push may be required to 
start the sled or release board into the machine. Hold the edge of the sled or release board until it 
is engaged and the laminator begins pulling it on its own. 
 

9.  The sled or release board will feed through the laminator and automatically exit at the rear of the 

machine. 
 

10. 

THE SLED or RELEASE BOARD WILL BE HOT!

  Allow the board to lie flat. Be sure to cool 

before removing the tape. 
 

11.  If there is any dirt or adhesive on the surface of the board, it can be removed by dampening a lint 

free cloth with ISO Propyl Alcohol (IPA) and wiping the surface.

  

 

 

 

 

Laminator.com

www.laminator.com

Содержание EXP 42" Plus

Страница 1: ...EXP 42 Plus Laminator Owner s Manual MADE IN U S A Part 652821 Laminator com www laminator com ...

Страница 2: ...7 Control Panel Left Diagram 7 Control Panel Right Diagram 7 Nip Adjusters Diagram 8 Mounting Using a SuperStick Pouch Mounting System 9 Mounting and Laminating Using a SuperStick Pouch Board 10 Encapsulating with a SuperStick Flexible Pouch or Release Board 11 Cleaning Your EXP 42 Plus Laminator 12 Specifications 12 Trouble Shooting 13 Warranty 14 Webbing Diagrams 15 16 Parts List 17 19 Laminator...

Страница 3: ...utions necessary for your laminating unit Also pay special attention to any particular notes and caution statements These comments alert you to information that we feel is essential to operator safety and damage prevention to the laminator Copyright Information IMPORTANT This manual is copyright protected by your dealer in accordance with the laws and requirements of the United States Government A...

Страница 4: ...he power switch OFF before walking away or leaving the laminator unattended Before lifting or moving the laminator turn the power switch OFF unplug the unit and allow the laminator to cool to room temperature Remove any film rolls before lifting or moving the machine Film is easy to rethread see pages 15 16 Keep children away Make sure visitors are kept well back from an operating laminator Do not...

Страница 5: ...lat head screwdriver and a Phillips head screwdriver are necessary Unpacking Your Laminator The shipping carton contains 1 Laminator 1 Top Supply Mandrel 1 Bottom Supply Mandrel 1 Feed Table 1 Operating Handbook Be sure to save the shipping carton Should your laminator ever need to be returned for service the foam filled carton ensures safe transit NOTE Each laminator is test run after it is assem...

Страница 6: ...ng film check for film splices These rolls will be clearly marked Splices are not common but are unavoidable If you find a splice place that film roll on the top position so the splice can be monitored carefully When the splice is ready to come through the laminator turn the drive off and rotate the roll of film by hand so that the film is very loose Turn the drive switch on and allow the splice t...

Страница 7: ...e tension knob slowly until the separation point moves towards the idler shaft If the separation point approaches the waste rewind mandrel or the idler shaft loosen the tension knob slowly until the separation moves towards the heat shoe The tension setting should need very little adjustment once set but should be monitored during operation Once the separation point is set lamination is performed ...

Страница 8: ... Roller ON OFF Switch Toggles the lower heated roller to ON or OFF Control Panel Right Figure 1 Motor Switch Toggles the laminator rollers to Forward or Reverse Figure 2 Fans Switch Toggles the laminator fans to ON or OFF Figure 3 Speed Control Knob Adjusts the speed of the laminator s heated rollers Measured in feet per minute FPM Note To reverse the direction of lamination switch the motor and f...

Страница 9: ...sired measurement corresponds with the measurement indicator on the knob Select the measurement that indicates the thickness of the material that you will be using with the machine Release the nip adjusters so that it moves back to the right and clicks into place this will set the rollers for use The measurements on the nip adjusters 1 2 1 4 6mm 3 16 5mm 1 8 3mm and 1 16 1 5mm correspond to board ...

Страница 10: ...inating pouch Step Two Place the SuperStick pouch on the surface of virtually any rigid substrate or foam board NO ADHESIVE NECESSARY Step Three Pass the SuperStick pouch and board combination through the SuperStick heated roll laminator Step Four Display your finished product That s it Laminator com www laminator com ...

Страница 11: ...e film back over it 7 Cover your print with the white carrier that has been provided in the pouch board box This is required to prevent any adhesive from sticking to the rolls 8 Set the control knob to the correct setting that matches the pouch board thickness 9 Slowly insert the pouch board into the inlet opening Ensure that the pouch board will enter centered and straight A gentle push may be re...

Страница 12: ... Plus laminators NOTE Smooth out any wrinkles with the side of the hand or a soft flexible squeegee 6 Better results may be achieved by taping the leading edge of the pouch to the sled using masking tape 7 Adjust the control knob to the 3 16 setting for the SuperStick sled or 1 16 for the release carrier board to accommodate its thickness Be sure that the heat is on the middle LED indicator is on ...

Страница 13: ...ckaging 2 Place the latex gloves over your hands for protection 3 Pour the required amount of Poly Off on a sponge and or abrasive brush 4 Scrub the affected area until all debris has loosened 5 Wipe clean with a towel or cloth 6 Place the Poly Off kit back in its packaging for storage Note The poly off cleaning kit is not standard with the laminator Order part 221065 Specifications Capacity 41 He...

Страница 14: ...s on the surface or along the edge of the subject Causes 1 The heat is set too high on either or both heated rollers 2 There is excessive moisture in the paper that is being laminated If inks are not dry this may also cause blisters For high moisture content substrates use low temperature films with a bonding temperature of 185º 190ºF 3 The rubber laminating rollers are not clean or are damaged E ...

Страница 15: ...equential damages so the above limitation may not apply to you There are no consumer serviceable parts in the SuperStick EXP 42 Plus laminator If you require service under this warranty contact your dealer to obtain a return authorization number RA pack the product in its original packaging or request the same from technical service when requesting the RA and include a description of the malfuncti...

Страница 16: ...15 Webbing Diagrams 1 Encapsulating 2 Mounting and Laminating Print to pre coated board 3 One Step Decal 4 Two Step Decal Laminator com www laminator com ...

Страница 17: ...16 Webbing Diagrams Continued 5 Pre Coating Boards 6 Mounting Decal Print 7 Laminating with PSA and Release Liner Laminator com www laminator com ...

Страница 18: ... WASHER 7 16IDX1 1 8X1 16 4 601100 SCREW 6 32X1 4 PAN HEAD 2 601115 SCREW 8 32X1 4 PAN HEAD 6 601116 6 32X1 7 8 PHILLIPS PAN HEAD 16 601130 SCREW 8 32X5 8 PAN HEAD 4 601215 SCREW 4 40X1 4 PAN HEAD 2 604030 ROLL PIN 1 8X1 2 ZINC PLATE 4 604112 3 16 X 7 8 ROLL PIN 6 604410 DOME HEAD RIVET 1 8X 299X 25H 44 604430 RIVET GSMD44S POP SD44BS 6 604465 RIVET SD64BS POP BRAND 10 604840 WASHER 1 4 SPLIT LOCK...

Страница 19: ...E COVER EXP 42 PRO PLUS 1 707641 ROLLER EXP 42 PLUS PULL ROLL 2 707691 LOWER CONNECTOR FRONT 3 ROLL 2 707692 UPPER CONNECTOR FRONT 42 PLUS 2 707693 LOWER CONNECTOR REAR 42 PLUS 2 707694 UPPER CONNECTING PLATE REAR 2 707853 TURNAROUND BAR 40 INDUSTRIAL 1 707898 PVC ROLLER END CAP 4 707910 REINFORCING BAR 40 INDUSTRIAL 2 707961 SUPPLY ROLL SHAFT EXP 42 PRO PLUS 2 707962 3 PVC MANDREL 75 MM OD PVC 2 ...

Страница 20: ...3 220VAC 4 908018 CHAIN INDUSTRIAL 35 1 908020 ALUM FEET PROF PLUS LAM STAND 4 911121 TEMP CONTROLLER EXP 42 PLUS 2 920008 WIRE ASS Y 6 BLACK FOOT 1 920012 WIRE ASS Y 27 BLACK MOTOR 1 920013 WIRE ASS Y 27 RED MOTOR 1 920022 WIRE ASS Y 5 BLUE HEAT 2 920027 WIRE ASS Y 6 WHITE SEAL 1 920029 WIRE ASS Y 6 BLACK SEAL 1 920030 WIRE ASS Y 6 BLACK 2 920038 WIRE ASS Y 13 5 WHITE KYSWTCH 2 920053 WIRE ASS Y ...

Отзывы: