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Superabrasive Lavina 21 Series Скачать руководство пользователя страница 2

Superabrasive

Owner’s Manual –

Lavina 21

1/2013

2

CONTENT

1. GENERAL INFORMATION

Preface

..3

Manufacturer

..3

General Description

3

Machine Characteristic

3

Lavina 21 Main Design

3

Technical Data

4

Environmental Conditions

4

Electrical Connection

4

Vacuum Connection

5

Vibrations

5

Sonorous Emissions

.5

Label Data

5

Customer service

5

2. SAFETY INSTRUCTIONS

Recommended Use

6

Prohibited Use

6

Preparation for Work

6

Protection Devices

6

Arrest Functions

..6

Safe Use

..6

Residual Risks

..6

Before You Begin

..6

Operating the Machine

..6

After Work is completed

..6

The Work Area

..6

Personal Protective Equipment
(PPE)

..6

Operator ..7

3. HANDLING AND
TRANSPORTATION

Adjusting the column angle

..7

Adjusting the handle

..7

Preparing the machine for
transportation

..8

Storage

..8

4. OPERATION

Preliminary Controls

..8

Mounting Tool holders

..8

Mounting Tools

..9

Plug and cable

..9

Control Board

..9

Starting the Machine

..9

Operating Machine

..9

Stopping Machine

..9

5. ACCESSORIES

Weights ..10
Frame without wheels

..10

6. POPULAR TOOLS AND
APPLICATIONS

Applications

11

Tools

11

7.A. EXPLOSION First Edition

Serial Numbers

L21_3 12.11.10.00.01
L21_3 11.03.11.00.01
L21_3 11.03.11.00.02
L21_3 11.03.11.00.03
L21_3 11.03.11.00.04
L21_3 11.03.11.00.05
L21_3 25.03.11.00.06
L21_3 25.03.11.00.07
L21_3 25.03.11.00.09
L21_3 25.03.11.00.10
L21_3 25.03.11.00.17

General explosion

12

Explosion of the carriage

12

Explosion of the main head

13

Explosion of the bottom cover   13
Explosion of the driving belts    13
Explosion of the pulleys   13
Explosion of the base plate

14

Explosion of the disc assembly 14

7. EXPLOSION Second Edition

General explosion

15

Explosion of the carriage

15

Explosion of the main head

16

Explosion of the bottom cover   16
Explosion of the driving belts   16
Explosion of the pulleys

16

Explosion of the base plate

17

Explosion of the disc assembly 17

8. MAINTENANCE AND
INSPECTION

Cleaning 18
Check Daily

18

Check and replace every 200
Working Hours

18

Check and replace every 500
Working Hours

18

Vacuum 18
Water Leaks

18

Mechanical Parts

18

Electrical System

18

Electrical Schemes

18

9.A. TROUBLESHOOTING

First

Edition

Serial Numbers

L21_3 12.11.10.00.01
L21_3 11.03.11.00.01
L21_3 11.03.11.00.02
L21_3 11.03.11.00.03
L21_3 11.03.11.00.04
L21_3 11.03.11.00.05
L21_3 25.03.11.00.06
L21_3 25.03.11.00.07
L21_3 25.03.11.00.09

L21_3 25.03.11.00.10
L21_3 25.03.11.00.17

Index of Problems and
Solutions 19
Replacing of Plugs

19

Replacing of Pins of the
Pulley units

19

Replacing of Felt seal

19

Replacing of Shaft seal

21

Dismounting belts

22

Changing of the Pulley units

22

Mounting of belts

23

Machine stops working

23

9.B. TROUBLESHOOTING Second
edition

Index of Problems and Solutions24
Replacing of Plugs

24

Replacing of Pins of the
Pulley units

24

Replacing of V ring

24

Preparing for replacing belts

25

Dismounting belts

26

Changing of the Pulley units

26

Mounting of belts

27

Machine stops working

27

10. WARRANTY AND RETURNS

Warranty Policy for Lavina 21 28
Return Policy for Lavina 21

28

11. DISPOSAL

28

12. MANUFACTURER’S
CONTACTS

28

13.B. SPAREPARTS Second
Edition

29

Serial Numbers

L21_3 12.11.10.00.01
L21_3 11.03.11.00.01
L21_3 11.03.11.00.02
L21_3 11.03.11.00.03
L21_3 11.03.11.00.04
L21_3 11.03.11.00.05
L21_3 25.03.11.00.06
L21_3 25.03.11.00.07
L21_3 25.03.11.00.09
L21_3 25.03.11.00.10
L21_3 25.03.11.00.17

13.B. SPAREPARTS Second
Edition

32

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Содержание Lavina 21 Series

Страница 1: ...L L LA A AV V VI I IN N NA A A 2 2 21 1 1...

Страница 2: ...ond Edition General explosion 15 Explosion of the carriage 15 Explosion of the main head 16 Explosion of the bottom cover 16 Explosion of the driving belts 16 Explosion of the pulleys 16 Explosion of...

Страница 3: ...use may possess risks to the persons involved MACHINE CHARACTERISTICS The Lavina 21 is made of two main component sections LAVINA 21 MAIN DESIGN The two main component sections the carriage 1 and mai...

Страница 4: ...3 x29 5 x30 7 TECHNICAL DATA Lavina 21 3 E Voltage Hz 1 ph x 230 240 V 50Hz Amperage Max 15 Amps Power 2 2 kW 3 0hp Tool holder rpm 870 rpm Working width 508 mm 20 Tool holder diameter 3 x 197 mm 3 x...

Страница 5: ...3 2 2006 EN 61000 3 3 A1 A2 2005 EN 13862 A1 2009 if the Lavina 21 is operated with the recommended tools and in normal conditions SONOROUS EMISSIONS Sonorous emissions are also within the limits of...

Страница 6: ...gling up Risks due to wearing inappropriate working clothes Training Risks due to lack of operational training NOTE In order to reduce all consequences of the above mentioned risks we advise that mach...

Страница 7: ...The operator must know what to do in case of emergency The operator must have an adequate technical knowledge and preparation 3 HANDLING AND TRANSPORTATION ADJUSTING THE COLUMN ANGLE You can adjust th...

Страница 8: ...11 STORAGE Always store and transport the Lavina 21 in a dry place Never transport the Lavina 21 unprotected it may be damaged if transported unprotected during rain or snow 4 OPERATION PRELIMINARY C...

Страница 9: ...pull the emergency button 2 to ensure that the machine is in working condition If working wet add water to the floor surface If working dry omit this step and instead switch on the vacuum unit Finall...

Страница 10: ...tional weights depend on the tools it is not always possible to add weights Some tools work too aggressively and the machine can stop Do not use weights on Lavina 21 1 5 Using weights will cause the m...

Страница 11: ...C 0030 QUICK CHANGE ONE BUTTON TOOL METAL BOND YELLOW FOR SOFT CONCRETE GRIT 30 QC1B SC 0070 QUICK CHANGE ONE BUTTON TOOL METAL BOND YELLOW FOR SOFT CONCRETE GRIT 70 QC1B SC 0120 QUICK CHANGE ONE BUTT...

Страница 12: ...7 L21_3 25 03 11 00 09 L21_3 25 03 11 00 10 L21_3 25 03 11 00 17 General explosion of the Lavina 21 Fig 7 1 Explosion of the carriage of the Lavina 21 Fig 7 2 Explosion of the main head of the Lavina...

Страница 13: ...Superabrasive Owner s Manual Lavina 21 1 2013 13 Figure 7 A 3 Figure 7 A 4 Figure 7 A 5 Figure 7 A 6...

Страница 14: ...Superabrasive Owner s Manual Lavina 21 1 2013 14 Figure 7 A 7 Figure 7 A 8...

Страница 15: ...age of the Lavina 21 Fig 7 2 Explosion of the main head of the Lavina 21 Fig 7 3 Explosion of the bottom cover of the Lavina 21 Fig 7 4 Explosion of the pulleys of the Lavina 21 Fig 7 5 Explosion of t...

Страница 16: ...Superabrasive Owner s Manual Lavina 21 1 2013 16 Figure 7 B 3 Figure 7 B 4 Figure 7 B 5 Figure 7 B 6...

Страница 17: ...Superabrasive Owner s Manual Lavina 21 1 2013 17 Figure 7 B 7 Figure 7 B 8...

Страница 18: ...ts they should be replaced immediately Replace worn vacuum and water hoses Check visually all sealers from the bottom cover see fig 9 4 For more information refer to chapter troubleshooting below CHEC...

Страница 19: ...ations as the original ones Never use lower quality or different type cord and plugs 9 A TROUBLESHOOTING First Edition Machines with Serial Numbers L21_3 12 11 10 00 01 L21_3 11 03 11 00 01 L21_3 11 0...

Страница 20: ...ne from electricity Place the machine in a position for changing the tools Fig 9 A 3 1 dismount the tools and tool holders Figure 9 A 3 2 Figure 9 A 3 3 Figure 9 A 3 4 Unscrew the 5x10 Fig 9 A 3 2 dis...

Страница 21: ...4 Figure 9 A 4 5 Figure 9 A 4 6 Dismount the tools and the tool holders Fig 9 A 4 4 Unplug the cable from the socket situated under the tank Fig 9 A 4 5 Pull out the two pins Fig 9 A 4 6 Separate the...

Страница 22: ...1 and one lower Fig 9 A 5 2 Changing the belts means also changing the tension units the life times are the same Figure 9 A 5 3 Figure 9 A 1 4 To release the belt lose the bolt on top of the tension...

Страница 23: ...0 N 9 A 8 MACHINE STOPS WORKING If your Lavina 21 suddenly stops working push the Emergency Stop Button and check if the power arrives to the machine If the power arrives to the machine it could be th...

Страница 24: ...the pins loose with wrench block another pulley unit with another wrench By mounting use a medium thread glue Fig 9 B 2 1 9 B 3 REPLACING OF V RING Figure 9 B 3 1 Turn off the machine from electricity...

Страница 25: ...gure 9 B 4 4 Figure 9 B 4 5 Figure 9 B 4 6 Dismount the tools and the tool holders Fig 9 B 4 4 Unplug the cable from the socket situated under the tank Fig 9 B 4 5 Pull out the two pins Fig 9 B 4 6 Se...

Страница 26: ...times are the same Figure 9 B 5 3 Figure 9 B 5 4 To release the belt lose the bolt on top of the tension unit from the top belt hold or turn it by putting a snap ring pliers in the two holes Fig 9 B 5...

Страница 27: ...0 N 9 B 8 MACHINE STOPS WORKING If your Lavina 21 suddenly stops working push the Emergency Stop Button and check if the power arrives to the machine If the power arrives to the machine it could be th...

Страница 28: ...y is limited to repair or replacement of covered components and reasonable labor expenses All warranty returns must be shipped freight prepaid The above warranty conditions may be changed only by Supe...

Страница 29: ...Set 3 2 K0002 Foam Tool Holder Complete 1 3 S0013 Vacuum Port Complete Set 2 K0006 Top Cover Kit 1 4 A0003 Bottom Cover Sealer 1 K0007 Bottom Cover Kit 1 4 S0006 Sealer And Felt Sealer Set 3 4 K0018...

Страница 30: ...Superabrasive Owner s Manual Lavina 21 1 2013 30 Figure 13 A 1 Figure 13 A 2 Figure 13 A 3 Figure 13 A 4...

Страница 31: ...Superabrasive Owner s Manual Lavina 21 1 2013 31 Figure 13 A 5 Figure 13 A 6 Figure 13 A 7 Figure 13 A 9 3 kW 220Volt Figure 13 A 8 1 5kW 110Volt...

Страница 32: ...4 S0017 O ring set 3 3 B 5 K0017 Belt Kit 1 B 5 K0008 Central Pulley Kit 1 B 5 12 K0037 Driving Pulley kit 1 B 5 K0038 Pulley kit 1 B 6 0015 Silicone Sealer 1 K0011 Motor Kit 3 HP 1 B 6 K0020 Motor Ki...

Страница 33: ...Superabrasive Owner s Manual Lavina 21 1 2013 33 Figure 13 B 1 Figure 13 B 2 Figure 13 B 3 Figure 13 B 4...

Страница 34: ...Superabrasive Owner s Manual Lavina 21 1 2013 34 Figure 13 B 5 Figure 13 B 6 Figure 13 B 8 1 5kW 110Volt Figure 13 B 9 3 kW 220Volt Figure 13 B 7...

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