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1.2. Glossary of Terminology

Endurance Life-cycle:

The products maximum lifespan, achieved by adhering to the guidelines

presented in this manual

Charge cycle:

A period of use from fully charged, to fully discharged, and fully recharged

again.

SoC:

State of Charge

SoH:

State of Health

BMS:

Battery Management System

VMS:

Voltage Management System

EMS:

Energy Management System

1.3. Used symbols

The following icons will be used throughout the manual:

Warning!

A warning indicates severe damage to the user and/or product may occur when a

procedure is not carried out as described.

Caution!

A caution sign indicates problems may occur if a procedure is not carried out as

described. It may also serve as a reminder to the user.

2. Product specifications

2.1. Product features

•

Drop-in replacement for lead acid LN5 batteries

•

Traction battery

•

Lithium Iron Phosphate (LiFePO4)

Safe lithium technology

Superior abuse tolerance

•

Maintenance free

•

Integrated BMS (Battery-Management system)

•

Terminals for 95mm² wire connection / M8 flat terminal with automotive terminal post with
rotation lock

•

Integrated protection device for maximum protection and safety

•

Safe and protected by integrated protection device

•

2000W/200A continuous discharge

•

Peak power (30s) 3500W/350 A

•

Fast charging

•

Charge current regulator, for safe low temperature charging

•

Wireless communication interface: Bluetooth

•

Wired communication interfaces: CAN (J1939), LIN (CI-Bus), NMEA2000, CANopen

Содержание Epsilon SB12V1200Wh-M

Страница 1: ...Manual LITHIUM BATTERY SB12V1200Wh M 12 8 V 90 Ah 1200Wh Lithium Iron Phosphate Epsilon ...

Страница 2: ... the start of this manual to locate information relevant to you This is the original manual keep it in a safe location Copyright Super B b v All rights reserved Licensed software products are owned by Super B or its subsidiaries or suppliers and are protected by national copyright laws and international treaty provisions Super B products are covered by Dutch and foreign patents issued and pending ...

Страница 3: ...le Header 12 2 7 3 J3 Monitor WR MPC3 3mm Male Header 12 2 7 4 J4 Outputs WR MPC3 3mm Male Header 13 2 7 5 J5 CAN 2 RJ45 13 2 7 6 S1 Push button 14 2 7 7 Configuration Switch 14 2 7 8 X1 X2 Battery terminals 14 2 7 9 Bluetooth 15 2 7 10 LED Indicators 15 2 7 11 Operation modes 16 2 7 12 System components operation modes dependencies 16 2 8 Optional Components 17 3 Safety guidelines and measures 18...

Страница 4: ... battery 29 5 Battery use 30 5 1 General information 31 5 2 Charging 31 5 2 1 Charging rate 31 5 2 2 Charging method 32 5 2 3 Battery balancing 34 5 3 Power saving mode 34 5 4 Battery History Recording 34 6 Inspection cleaning and maintenance 34 6 1 General information 34 6 2 Inspection 34 6 3 Cleaning 34 6 4 Maintenance 34 7 Storage 35 8 Transportation 35 8 1 General 35 9 Disposal and recycling 3...

Страница 5: ...uct In accordance with CE guidelines a design and manufacturing schedule is available A Material Safety Data Sheet is also available The SB12V1200Wh M complies with the following council directives 2006 66 EC on Environmental EU Compliance 2004 108 EC December 15 2004 on Electromagnetic Compatibility The SB12V1200Wh M complies with the following standards EMC Emission EN61000 6 3 2007 A1 2001 Immu...

Страница 6: ...s may occur if a procedure is not carried out as described It may also serve as a reminder to the user 2 Product specifications 2 1 Product features Drop in replacement for lead acid LN5 batteries Traction battery Lithium Iron Phosphate LiFePO4 Safe lithium technology Superior abuse tolerance Maintenance free Integrated BMS Battery Management system Terminals for 95mm wire connection M8 flat termi...

Страница 7: ...ads For more information on the lifespan of the battery appendix III may be consulted 2 3 Technical specifications Mass 12 5 kg 5 Ingress protection rating IP62 2 3 1 Battery Cell designation Battery designation according to IEC 61960 4IFpR19 67 60 Battery designation according to IEC 62620 IFpR19 67 60p4s M 10 60 90 Cell designation according to IEC 62620 IFpR19 67 M 10 60 90 2 3 2 Electrical pro...

Страница 8: ...ce at 20 C capacity 59Ah 755Wh High rate discharge performance at 20 C capacity 81Ah 1024Wh Short circuit protection 20ms 700A More information on the battery s performance cycles may be found in Appendix III 2 3 3 Dimensions LN5 Height H 190 mm Width W 353 mm Thickness T 175 mm 174 0 mm 2 353 0 mm 2 175 0 mm 2 ...

Страница 9: ...ttery to fire or water or solvents When the batteries are placed in an enclosed environment without air circulation it is advised to provide 2 ventilation holes of 100mm x 100mm each to prevent heat built up Operating temperature range 40 C to 65 C Storage temperature range 40 C to 65 C Relative humidity Between 5 and 85 non condensing Vibrations and shocks According UN38 3 and IEC 6228 When tempe...

Страница 10: ...ombined 2 5mm 6mm Allen hex key 3 2x Hex bolt M8 x 16mm 4 2x Bolt M8 x 20mm 5 4x Spring washer M8 6 2x Plain washer M8 7 1x removable automotive battery pole positive 8 1x removable automotive battery pole negative 9 2x removable handles 10 USB stick manual 11 RJ45 CAN Termination resistor ...

Страница 11: ...1 S2 X1 X2 J5 ON 1 2 3 4 5 6 7 8 9 J1 RJ45 CAN1 J2 Inputs 4 Pins J3 Monitor 6 Pins J4 Outputs 8 Pins J5 RJ45 CAN2 S1 Push Button S2 Configuration switch X1 Battery Terminal 1x 95mm2 wire connection or automotive terminal X2 Battery Terminal 1x 95mm2wire connection or automotive terminal ...

Страница 12: ...ce 2 7 2 J2 Inputs WR MPC3 3mm Male Header PIN Service description Range Function 1 IN 1A 0 60Vdc NA 2 IN 1B NA 3 IN 2A 0 60Vdc Storage mode 4 IN 2B Storage mode Table 2 Inputs J2 2 7 3 J3 Monitor WR MPC3 3mm Male Header PIN Service description Range Function 1 Battery 5 18Vdc Power 2 State of Charge 0 10Vdc SOC Indication 3 NC 4 NC 5 LIN 45 45Vdc Communication 6 Battery Power Table 3 Monitor J3 ...

Страница 13: ...UT 2A 60 60Vdc 100mA Inverter 4 OUT 2B 60 60Vdc 100mA Inverter 5 OUT 3A 60 60Vdc NA 6 OUT 3B 60 60Vdc NA 7 OUT 4A 60 60Vdc NA 8 OUT 4B 60 60Vdc NA Table 4 Outputs J4 2 7 5 J5 CAN 2 RJ45 PIN Service description Type of signal to the product 1 CAN H Communication 2 CAN L Communication 3 CAN GND Power 4 NC 5 NC 6 CAN Shield EMC 7 NC 8 CAN Power Power Table 5 CAN 2 J5 interface ...

Страница 14: ...tch 6 Input On Off Switch 7 Input On Off Switch 8 Input On Off Table 7 Configuration Switch S2 CAN Undefined Spare Protocol Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 Switch 6 Switch 7 Switch 8 1 Off Off Off No CANopen 2 On Off Off J1939 3 Off On Off CANopen 4 Off Off On NMEA2000 Table 8 CAN Protocol Configurations When CANopen is switched off battery goes into power saving mode see chapter 5 3 ...

Страница 15: ...ss 2 Table 10 Bluetooth 2 7 10 LED Indicators D2 D1 D3 D1 Green D2 Yellow D3 Red Mode Off Off Off De energized shutdown mode Off Off On Degrade mode reduced functionality On Off Off Normal operation mode On On Off Warning On On On Configuration mode Table 11 LED Mode When battery is in idle mode LED indicator flashes every 3 seconds ...

Страница 16: ...r occurs during Normal Operation mode the mode management function goes to Degraded mode Shutdown mode All BMS services are stopped De energized mode When the battery is in idle mode for a specified time the BMS shuts down all non essential electronics to minimize the quiescent current 2 7 12 System components operation modes dependencies Operating mode Protective disconnect device Communication B...

Страница 17: ...00 000 0005 0 8 pins 3 mm plug WR MPC3 Single Row Female Receptacle Housing 8 pins 3 00mm WR MPC3 micro power connector 8 positions Würth Elektronik GmbH Co 662 008 013 322 4200 000 0004 0 3 mm pins WR MPC3 Male Crimp Terminal 3 00mm WR MPC3 micro power connector contact crimp Pin Würth Elektronik GmbH Co 662 002 137 22 4200 000 0007 0 RJ45 cable SB RJ45 cable 1 m 4200 000 0003 0 RJ45 termination ...

Страница 18: ...ot designed for use with the equipment Do not mix cells or batteries of different manufacture capacity size or type within a device Battery usage by children should be supervised Seek medical advice immediately if a cell or a battery has been swallowed Always purchase the battery recommended by the device manufacturer for the equipment Keep cells and batteries clean and dry Wipe the cell or batter...

Страница 19: ...he battery Caution This product can store fault conditions internally like excessive charge current or deep discharge situations Super B uses this information in the warranty process Caution Do not operate battery beyond published maximum specifications Caution In case of an under voltage shutdown charge immediately Warning Always remain within the limits indicated in paragraph 2 3 2 during the us...

Страница 20: ...s Note operating instructions Battery acid Explosive gas No smoking no naked flames no sparks Keep away from children Dispose of the Li Ion battery in accordance with local state and federal laws and regulations Batteries may be returned to the manufacturer Do not mix with other industrial waste This product or sections of this product can be recycled 14340_067_id_SUPB_Labels_Safety_30x70 indd 1 2...

Страница 21: ...al operation mode The Li Ion battery is pre programmed in storage mode Before it is used the Li Ion battery must be set up in normal operation mode The Li Ion battery can be set to normal operation mode by one of the following procedures Press the S1 Push button for 2 seconds Connect the battery to the charger see Chapter 5 2 Charging Charge before use 4 4 Connection wires Use appropriate wire for...

Страница 22: ...erminal of the battery Figure 4 Use the included M8 bolt spring washer and plain washer to connect the battery cable Warning Do not connect the X1 terminal first as this may lead to short circuits 3 Connect the X1 terminal of the battery Figure 4 Use the included M8 bolt spring washer and plain washer to connect the battery cable 4 Ensure both contacts are tightened to 13Nm 5 Place the handle cove...

Страница 23: ...Be in charge Super B 23 2 3 5 2x 2x Figure 3 1 2 3 13 Nm 4 5 6 2x 2x 2x Figure 4 Figure 5 ...

Страница 24: ...gure 7 2 Connect the load or charger to the X2 terminal of the battery Figure 8 Warning Do not connect the X1 terminal first as this may lead to short circuits 3 Connect the load or charger to the X1 terminal of the battery Figure 8 4 Ensure both contacts are firmly tightened 5 Place the accessory caps over the terminals Figure 9 Figure 6 1 1 2 1 1 2 Figure 7 1 2 Figure 8 1 1 2 ...

Страница 25: ...face specifications restrict the Bus length Bus speed Bus length L Max stub length S Accumulated stub length 250 m 11 m 55m Table 14 wired network interface cable lengths CAN Cables Use standard UTP cable to connect the battery to your application Termination Resistors A high speed bus requires termination at the two ends of the bus Use termination resistors at the end nodes to impede reflections ...

Страница 26: ...M J1 J3 J2 X1 _ CAN_TERM Lin CI bus Figure 11 Example of connecting the data cables of 3 batteries with an external Interface 3x CAT5e FTP network cable 2x RJ45 Terminators 4 6 Connecting a charger to the battery Warning Ensure you have completed all the previous steps described in chapter 4 before connecting the battery to the charger Figure 12 Connecting a charger to the battery X2 Battery charg...

Страница 27: ... J1 J3 J2 X1 _ X2 S2 S1 J4 J5 J1 J3 J2 X1 _ X2 S2 S1 J4 J5 J1 J3 J2 X1 _ Figure 13 Connecting batteries in parallel OK Equally divided battery current All batteries contribute equally to the current into the load NOT OK Current not equally divided Batteries closest to load will have the highest contribution to the current into the load Whereas batteries further away from load will have lesser curr...

Страница 28: ...28 4 7 1 Connecting BM01 Super B battery monitor optional 1 Remove the 4 screws from the terminal cover 2 Connect the BM01 cable 3mm female header to the J3 Monitor 3 Secure the BM01 cable ...

Страница 29: ... charge Super B 29 4 Close the terminal cover 4 8 Disconnecting a battery 1 Disconnect the negative wire from the X1 terminal of the battery 2 Disconnect the positive wire from the X2 terminal of the battery ...

Страница 30: ...s such as lead acid chargers will shorten the lifespan of the Li Ion battery AGM GEL chargers may be used if the charge voltages of the different charge states don t exceed the charge voltage limits of the battery 1 Connect the charger to the battery as described in paragraph 4 6 2 Charge the battery in case of an under voltage shutdown or if the state of charge drops below 20 to preserve the life...

Страница 31: ...arged with a constant current up to the end of charge voltage Ubulk If UBulk is reached the charger will automatically switch to absorption phase The maximum charge current Imax for Super B batteries is 1C however for endurance cycle life Super B suggests to limit the current to C3 1C nominal battery capacity C3 1 3 of nominal capacity Bulk Phase Parameter Typical Min Max Remark UBulk 14 6V DC 14 ...

Страница 32: ... minutes Table 17 Absorption Phase Float phase In this phase the charge voltage is set to UFloat If the battery voltage drops below UReturn for longer than t4 seconds than the charging process has to be repeated Float Phase Parameter Typical Min Max Remark UFloat 13 5V DC 13 4V DC 13 6V DC t4 60 sec 5 sec 120 sec Table 18 Float Phase Optional maintenance phase If supported by the charger every t3 ...

Страница 33: ...i Ion battery from all loads and charging devices before performing cleaning and maintenance activities see paragraph 4 8 2 Place the enclosed protective caps over the terminals before cleaning and maintenance activities to avoid the risk of contacting the terminals 6 2 Inspection 1 Inspect for loose and or damaged wiring and contacts cracks deformations leakage or damage of any other kind If dama...

Страница 34: ...s and if present the charging device 2 To put the battery back in storage mode 12V should be applied to pins 3 4 of connector J2 Where PIN3 is 12V and PIN4 is GND as shown in the pictures 3 Place the terminal covers over the battery s terminals during storage 4 Store the battery in a cool and well ventilated space 5 Avoid exposure of the battery to sunlight and or UV radiation 6 Charge the battery...

Страница 35: ...ling 9 1 General information Always discharge the battery before disposal Use electrical tape or other approved covering over the battery connection points to prevent short circuits Battery recycling is encouraged Dispose of the battery in accordance with local state and federal laws and regulations Batteries may be returned to the manufacturer USA Canada Lithium Iron Phosphate batteries are subje...

Страница 36: ...ashing Chapter 2 7 10 Check the installation of the battery Battery is in degrade mode Red LED is lit or flashing Chapter 2 7 10 Discharge the battery The capacity of the battery has decreased The cells within the batteries are not properly balanced causing them to discharge at different rates Perform one full charge cycle to balance the cells Green and Yellow LED is lit or flashing Battery in War...

Страница 37: ... a three year limited warranty for manufacturing faults Manufacturing faults do not include damage caused as a result of a general tear and wear b short circuit c overcharging d deep discharging e a wrongful connection to engines and other devices f any other wrongful use contrary to the user instruction and g any use contrary to the product specifications of that product 11 6 Any liability to the...

Страница 38: ...st certain risks namely for the application of Super B products in land vehicles and in aviation respectively each as described in the respective insurance policies These policies contain a usual limitation of insurance payment to be paid out to Super B if and to the extent that the event is a covered event ...

Страница 39: ...product to which this declaration relates is in conformity with the provisions of IEC EN Transport IEC 62281 Transportation IEC Compliance Environmental Council Directive 2013 56 EC Environmental EU Compliance EMC Council Directive 2014 30 EU on Electromagnetic Compatibility UN DOT 38 3 Recommendations on the Transport of Dangerous Goods Manual of Tests and Criteria IEC 62281 Safety of primary and...

Страница 40: ...surement techniques Electrical fast transient burst immunity test IEC 61000 4 5 Testing and measurement techniques Surge immunity test IEC 61000 4 6 Testing and measurement techniques Immunity to conducted disturbances induced by radio frequency fields IEC 60529 Degrees of protection provided by enclosures IP Code WEEE EN 50419 2006 Recycling IEC 61429 A11 1998 The Technical Construction File requ...

Страница 41: ... IATA Packing instructions Transport SP 230 Special provision Transport UN DOT 38 3 The testing requirements for Lithium Batteries IEC EN Environmental Council Directive 2013 56 EC Environmental EU Compliance EMC Council Directive 2014 30 EU on Electromagnetic Compatibility UN DOT 38 3 Recommendations on the Transport of Dangerous Goods Manual of Tests and Criteria IEC 62281 Safety of primary and ...

Страница 42: ...ty test IEC 61000 4 5 Testing and measurement techniques Surge immunity test IEC 61000 4 6 Testing and measurement techniques Immunity to conducted disturbances induced by radio frequency fields IEC 60529 Degrees of protection provided by enclosures IP Code WEEE EN 50419 2006 Recycling IEC 61429 A11 1998 The Technical Construction File required by this Directive is maintained at the corporate head...

Страница 43: ...Be in charge Super B 43 Appendix III Performance Graphs Depth of Discharge v s Cycle life Derating performance ...

Страница 44: ...tion Conductors at insulation temperature 105 ºC S L 1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 40 45 50 75 100 0 75 16 8 5 4 3 3 2 2 2 2 1 1 1 1 0 0 0 0 0 0 1 22 11 7 5 4 4 3 3 2 2 1 1 1 1 1 1 0 0 0 0 1 5 33 16 11 8 7 5 5 4 4 3 2 2 1 1 1 1 1 1 0 0 2 5 45 27 18 14 11 9 8 7 6 5 4 3 2 2 2 1 1 1 1 1 4 55 44 29 22 18 15 13 11 10 9 6 4 4 3 3 2 2 2 1 1 6 75 66 44 33 26 22 19 16 15 13 9 7 5 4 4 3 3 3 2 1 10 120...

Страница 45: ...Be in charge Super B 45 ...

Страница 46: ...2 105 88 75 66 59 53 35 26 150 520 520 520 520 520 520 470 412 366 329 220 165 132 110 94 82 73 66 44 33 Conductors at insulation temperature 70 ºC S L 1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 40 45 50 75 100 0 75 16 8 5 4 3 3 2 2 2 2 1 1 1 1 0 0 0 0 0 0 1 20 11 7 5 4 4 3 3 2 2 1 1 1 1 1 1 0 0 0 0 1 5 25 16 11 8 7 5 5 4 4 3 2 2 1 1 1 1 1 1 0 0 2 5 35 27 18 14 11 9 8 7 6 5 4 3 2 2 2 1 1 1 1 1 4 45 44 29...

Страница 47: ...mperatures of 60 C For conductors in 60 C ambient the maximum current rating in the above tables shall be derated by the factors below Temperature rating of conductor insulation C Multiply maximum current from Table by 70 0 75 85 90 0 82 105 0 86 125 0 89 200 1 ...

Страница 48: ...48 ...

Страница 49: ...Be in charge Super B 49 ...

Страница 50: ...For more information or to order documents contact Super B b v Expolaan 50 7556 BE Hengelo Ov The Netherlands Tel 31 0 748200014 support E mail support super b com www www super b com Manual_V_2 1 ...

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