SUNSTAR RESIDENTIAL INSTALLATION MANUAL
3
PRE-INSTALLATION NOTES (CONTINUED)
3.
While this manual explains how to install SunStar solar collectors properly in typical
situations, it cannot possibly address all the unique or individual circumstances possible. If
you have any installation questions, contact your SunStar representative for assistance.
4.
Before starting any work, determine the location of your system and prepare a schematic
drawing of the installation area. Include the location of the feed and the return lines in this
drawing. Roof areas often appear larger than they really are, so be sure to measure the
available area before making your schematic. Be sure that the layout of the collectors will
allow the collectors to automatically drain when the pool pump shuts off.
5.
Familiarize yourself with all the SunStar components and
plumbing materials that you will need to complete the installation.
6.
Do not take shortcuts. Whenever possible, collectors should be installed so they are accessible
without being walked on. Walking on the collectors should only take place when necessary.
7.
Depending upon your specific job, you will need various plumbing items and materials.
Be sure to use quality products that will withstand direct sunlight year after year. All
components should meet minimum standards set forth by the local building code.
•
PVC Pipe - Use PVC Schedule 40 or 80 pressure-rated pipe (Conforming to ASTM D 1785).
CPVC pipe is allowable. Do not use ABS pipe or metallic piping.
•
PVC Fittings - Use PVC pressure-rated fittings to match your PVC pipe (Conforming to
ASTM D 2466). DO NOT USE - “Plumber’s” fittings or DWV fittings (drain, waste, vent).
•
PVC Cleaner and Cement - It is important to both clean and cement each PVC joint.
When gluing CPVC fittings to PVC pipe, such as the CPVC pipe connector, it is necessary
to use a “multi-purpose” cement designed for use on both PVC & CPVC components.
Standard cement used for PVC joints will not work for CPVC fittings or pipe.